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AP1000ENon-Current

AP1000E - 2011

Overview

Based upon the industry-proven reputation of the Cat® AP1000D Asphalt Pavers, the AP1000E establishes new industry standards for productivity and reliability. The AP1000E Paver offers cleaner power, fuel efficiency and high performance in a mobile and versatile platform.

Specifications

Units: 
Maximum Operating Weight
Standard Paving Width 3.05-5.94 m (10-19.5 ft)
Gross Power
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Benefits & Features

Cat C7.1 Engine with ACERT™ Technology

High Capacity Cooling System

Dual Operator Stations

  May 17, 2024

Specifications

Units: 
Weights
Maximum Operating Weight
Operating Specifications
Standard Paving Width 3.05-5.94 m (10-19.5 ft)
Maximum Travel Speed
Maximum Paving Speed - With Vibratory Screed
Truck Entry Width
Paving Width Minimum
Paving Width Maximum
Truck Dump Height
Inside Turn Radius
Hopper Capacity
Maximum Paving Speed - With Tamper Bar Screed
Engine
Gross Power
Engine Model Cat C7.1 with ACERT
Dimensions
Transport Width - Hoppers Raised - Screed End Gates Attached
Maximum Height
Length - With Push Roller and Largest Screed
Tractor Operating Width
Transport Height
Transport Width - Hoppers Raised - Screed End Gates Removed
Service Refill Capacities
Fuel Tank Capacity

Benefits & Features

Cat C7.1 Engine with ACERT™ Technology

Cat C7.1 Engine with ACERT Technology

The C7.1 engine provides 168 kW (225 hp) at 2200 rpm with a torque of 872 N-m. The combination of large displacement and high torque allow the AP1000E to perform under the toughest conditions.

Cat C6.6 Engine with ACERT Technology

The C6.6 engine provides 168 kW (225 hp) at 2200 rpm with a torque of 1028 N-m. The combination of large displacement and high torque allow the AP1000E to perform under the toughest conditions.

Emissions Reduction Technology

The Cat C7.1 engine is equipped with a Diesel Particulate Filter (DPF) that traps soot from the exhaust stream. The soot is removed through a process called regeneration, while the ash remains in the filter and must be removed at a required service interval of 5000 hours. The C7.1 engine utilizes two types of regeneration, passive and active.

Regeneration

Regeneration occurs during normal idle periods. The C7.1 utilizes two types of regeneration: active and passive. Neither active nor passive regeneration require operator intervention.

Meets U.S. EPA Tier 4 Interim and E.U. Stage IIIB Emissions Standards

Reduces oxides of nitrogen by 50 percent from Tier 3/Stage IIIA levels. Reduces particulate matter by 90 percent from Tier 3/Stage IIIA levels. Ultra Low Sulfur Diesel (ULSD) fuel is required. Engine oil must meet Caterpillar ECF-3, API CJ-4/ACEA E9 specifications.

Service, Maintenance and Repair

Easier service, maintenance and repair is accomplished by monitoring key functions and logging critical indicators. Advanced electronic diagnostic capabilities are possible using Cat Electronic Technician.

Eco-mode increases fuel efficiency

Once activated, Eco-mode reduces engine rpm from 2200 rpm to 1650 rpm, which is suitable for most normal paving applications. The reduction of engine rpm during operation will reduce fuel burn compared with normal engine rpm. If an application demands more power, Eco-mode can be deactivated to return to 2200 rpm.

High Capacity Cooling System

Variable Speed Fan

The variable speed fan is electronically controlled and hydraulically driven providing on-demand cooling, reduced engine power demand and quiet operation.

Dual Operator Stations

Dual Operator Stations

The dual operator stations incorporate fully equipped consoles with adjustable suspension seats, armrests and retractable seat belts.

Operator Visibility

The dual operator stations can be positioned in one of four different locations to provide optimum visibility. The stations can extend beyond the machine frame for good visibility when joint matching or while paving other applications where precise control is required.

Wheel Undercarriage System

Excellent Mobility

The sharp turning radius and high speeds allow the paver to move quickly around the job site.

Three Propel Modes

Pave, travel and maneuver modes provide good control and versatility. The maneuver mode provides less than a 0.5 m (1.5') inside turning radius for excellent maneuverability in tight quarters.

Large Drive Tires

The 18.00 R25 sand-rib drive tires provide good tractive effort and a smooth ride.

Large Steering Tires

The 16" x 22", solid rubber steering tires provide maximum ground contact and smooth operation.

Front Suspension

Four, front solid rubber steering wheels are mounted on pairs of oscillating bogies, providing a smooth ride.

Steering Assist

Steering assist feature improves maneuverability and enhances component life by adjusting the drive speed of one side of the propel system according to the steering angle of the front wheels which allows the machine to turn while maintaining the same speed.

Front Wheel Assist (Optional)

The front wheel assist feature provides power to the rear bogey wheels for additional tractive effort.

Long Wheel Base

The long wheel base provides good tractive effort and stability on soft base materials.

Operator Consoles

Operator Consoles

Each operator's station includes ground speed indicators, material handling controls, propel controls and screed extender controls. The controls for each station are in the same relative position providing easy control from either console.

Speed Control Dial

A speed control dial located on each operator station allows the operator to set a maximum travel speed which is important for producing a smooth, high-quality mat.

Machine Controller

The machine controller integrates performance functions and allows the feeder and auger speeds to be set independently which extends component life.

Advisor Display

The Advisor display provides visual references, self diagnostics, and planning tools that keep the operator informed for better overall job site performance.

Exclusive Material Delivery System

Mix Delivery

The AP1000E provides precise mix delivery with minimal operator monitoring through the most advanced material handling system.

Feeders Controlled Independently

Left and right feeders in addition to the left and right augers are controlled independently. The ability to control these four components separately, through a machine controller, eliminates the need for feeder gates.

Mix Delivery Control

In order to control mix delivery, the operator sets a speed rate for each feeder that will maintain the desired mix level in the left and right auger chambers. Once the feeder speeds are set, the ratio of feeder speed to the maximum auger speed is automatically maintained by the machine controller, even though the propel rate may change as the job progresses.

Ratio Control

This ratio control capability is particularly helpful when paving wider on one side of the machine than on the other. Each feeder can be set at a specified speed to deliver the proper amount of mix that is needed.

Gateless Feeders

Gateless Feeders Run Full of Mix

The gateless feeders on the AP1000E always run full of mix regardless of the speed required to fill the auger chamber. This is typically a slower speed than would be experienced with a paver utilizing feeder gates to control mix delivery rates. By not always having to run at full speed, feeder component wear is significantly reduced.

Changes in Feeder Speed

When changes in feeder speed are required, delivery of mix to the augers is immediate. This is in contrast to pavers with gates, where any delivery rate change is delayed for the length of time it takes to clear the tunnel of mix from the previous gate setting.

Running at Lower Speeds

Running at slower speeds can also help reduce the opportunity for segregation, especially when working with larger stone mixes that have more of a tendency to segregate.

Generator System (Optional)

Single Control Switch

A single switch on the tractor's operating console activates the generator. The generator operates at 1800 rpm and includes GFCI protection.

Electric Heat Screeds

Operator-Friendly Environment

The electric screed plate heating system eliminates the use of diesel fuel burners, creating a user-friendly environment.

Fast Warm-Up Time

The electric screed provides a warm-up time in 30 minutes or less to 122° C (220° F) when ambient temperatures are at or above 22° C (40° F).

Proven and Reliable

Whether you are paving interstates, highways, residential streets or commercial sites, the electric screed heat system performs under the toughest conditions.

Simple Operation

The screed control panel incorporates touch-pad technology with high intensity LEDs that promote simplified use and diagnostic capability with minimal operator training.

Multi-Zone Heating Elements

The heating elements are mounted to the screed plates in a multi-zone configuration to provide even heat distribution.

Thermostatically Controlled

The screed plates incorporate thermostatically controlled temperature sensors in each screed section including the extenders. The temperature sensors provide inputs to the screed controller.

Serviceability

Advisor Display

The Advisor display provides visual references, self diagnostics, and planning tools that keep the operator informed for better overall job site performance.

Large Access Doors and Panels

Preventative maintenance points can be accessed through the large swing-open access doors and panels.

Remote Lubrication Points

Grease fittings are grouped to provide quick, routine service of bearings.

Quick-Connect Sampling Ports

The quick-connect ports simplify retrieval of critical fluids for diagnosis.

Color-Coded and Numbered Electrical System

Troubleshooting is efficient and simplified with the color-coded and numbered electrical system.

Electronic Control Modules (ECMs)

The multiple ECMs communicate with the Advisor display. The display lists service codes, providing quick reference. The ECMs are compatible with Cat Electronic Technician and easily connect to a laptop computer for fast technical support.

Closed-Loop Hydrostatic Propel System

Propulsion Control

The machine controller provides accurate control of steering and propulsion systems and ensures straight-line tracking.

Caterpillar Customer Support is Unmatched in the Industry

Project Consulting

Project consulting provides a service for improving smoothness, density, and productivity.

Technical Training

Technical training offers in-depth hands-on training to mechanics at Caterpillar training centers or customer locations.

Application Training

Paving Operations Training (POT) is a hands-on methodical approach to the process of paving. The process of “Paving by the Numbers” guides the crew when setting up to pull off the joint.

Machine Support

Parts for asphalt pavers and screeds are available at the Cat Dealer parts counter. Cat Dealers also utilize a world-wide computer network to find in-stock parts to minimize machine downtime.


Optional Equipment

  • Tractor Options
    • Auger and Mainframe Extensions
    • Oscillating Push Rollers
    • Truck Hitch
    • Generator
    • Auxiliary Power Panel
    • Ventilation System
    • Decelerator Pedals
    • Sonic Feeder Sensor or Proportional Paddle Sensor
    • Steering Guide
    • Warning Beacon
    • Umbrella
    • Uptime Kit
    • Washdown System
    • Front Wheel Assist
  • Controls and Grade References
    • Automatic Grade and Slope Control
    • Non-Contacting Sonic Grade Sensor
    • Contacting Grade Sensor
    • Outboard Leveler, 9.15 m (30') and 12.2 m (40')
    • Inboard Leveler
    • Mobile Stringline
    • Fore ‘N Aft Leveler
    • Sonic Averaging Beam
    • Rigid Ski, 9.15 m (30') and 12.2 m (40')
  • Screed Choices
    • Extend-A-Mat™ 10-20B (electric or diesel)
    • Extend-A-Mat 10-20WB (diesel only)
    • AS2301 (electric or diesel)

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