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BG500ENon-Current

BG500E

Overview

The BG500E provides the technology and capability of a large asphalt paver in a smaller more mobile size. The BG500E excels in a wide range of applications from routine commercial jobs to highway operations.

Specifications

Units: 
Maximum Operating Weight
Standard Paving Width 2.44-4.75 m (8-15.5 ft)
Gross Power
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Benefits & Features

High Capacity Cooling System

Operator Comforts for a Productive Environment

Advisor Monitoring System Simplifies Operation

  May 17, 2024

Specifications

Units: 
Weights
Maximum Operating Weight
Operating Weight
Tractor Weight
Operating Specifications
Standard Paving Width 2.44-4.75 m (8-15.5 ft)
Hopper Capacity
Paving Width Minimum
Paving Width Maximum
Paving Width
Engine
Gross Power
Displacement
Engine Model Cat C4.4 Engine with ACERT Technology
Dimensions
Length - With Push Roller and Screed
Overall Height
Drive System
Maximum Travel Speed
Maximum Paving Speed
Hopper
Truck Entry Width
Fuel Tank
Fuel Tank Capacity

Benefits & Features

High Capacity Cooling System

High Ambient Temperature Cooling System

The standard, high-capacity cooling system provides efficient operation in high ambient temperatures. The system design provides quiet operation that benefits the operator and the surrounding environment.

Efficient Airflow Design

The airflow design draws ambient air across the engine compartment and through the coolers. This design allows the exhaust air to exit toward the hopper in order to provide a cooler engine compartment and cooler operating environment.

Variable Speed Fan

The variable speed fan is electronically controlled and hydraulically driven to provide on-demand cooling. This on-demand operation reduces engine power demand, lowers sound levels, and increases fuel efficiency.

Operator Comforts for a Productive Environment

Dual Operating Stations

The dual operating stations incorporate fully-equipped consoles, ground speed indicators, adjustable suspension seats with cup holders, armrests, and 76 mm (3") retractable seat belts.

Operator Visibility

Each of the dual operating stations can be positioned in one of five different locations to provide optimum visibility. The stations can extend beyond the machine frame for improved visibility when paving applications require precise control.

Tilting Consoles

The tilting consoles increase operator comfort by offering multiple positions. A 12-volt power supply located on the right console allows for the use of accessories.

Advisor Monitoring System Simplifies Operation

Advisor Monitoring System (AMS)

The Advisor display provides access to a start-up checklist, operator preferences, engine and machine operating parameters, “Paving Calculator”, and “Paving by the Numbers.”

Wheel Undercarriage System

Excellent Mobility

The sharp turning radius and high propel speeds allow the paver to move quickly around the job site.

Three Propel Modes

Pave, travel and maneuver modes provide good control and versatility. The new maneuver mode provides a 0.75 m (2' 6") turning radius for excellent maneuverability in tight quarters.

Speed Control

A speed control dial located on the operating console allows the operator to set a maximum propel speed. When the propel lever is moved to the full forward position, the paver returnsto the preset speed.

Steering Assist

A position sensor located in the left steering cylinder provides good maneuverability by adjusting the drive speed of the propel motors according to the steering angle of the front wheels. This feature allows the machine to turn while maintaining a consistent travel speed, leading to better mat quality and less wear on the drive system.

Large Drive Tires

The non-directional 17.5 R25 radial tires provide good tractive effort and a smooth ride.

Large Steering Tires

The 13" x 22", solid rubber steering tires provide maximum ground contact, leading to good turning capability.

Front Suspension

Four, front solid rubber steering wheels are mounted on pairs of oscillating bogies, providing a smooth ride.

Long Wheel Base

The long wheel base provides good tractive effort and stability on soft base materials.

Front Wheel Assist (Optional)

The front wheel assist feature provides power to the front bogie wheels for additional tractive effort.

All-Wheel Drive (Optional)

The all-wheel drive feature provides power to the front and rear bogie wheels, maximizing tractive effort.

Independent Material Handling System Promotes Hands-Free Operation

Precise Mix Delivery

The material delivery system provides precise mix delivery with minimal operator monitoring. The left and right conveyors in addition to the left and right augers are controlled independently. The ability to control these four components separately eliminates the need for feeder gates.

Ratio Control

The ratio of conveyor speed to the maximum auger speed is automatically maintained through the controller when changing paving speed. This ratio control feature is helpful when paving wider or thicker on one side of the screed.

Outboard-Mounted Conveyor Drives

The conveyors have outboard-mounted motors, reducers and drive chains that maximize the tunnel area and reduce segregation.

Gateless System

The gateless conveyors run full of mix regardless of the auger speed. When changes in conveyor speed are required, delivery of mix to the augers is immediate. By not always having to run the conveyors at full speed, component wear is significantly reduced.Running at slower speeds can also help reduce the opportunity for segregation, especially when working with larger stone mixes that have a tendency to segregate.

Independent Auger Drive

The auger drive assembly is independent of the tractor, which allows the distance between the two conveyors to be significantly reduced. Keeping the conveyors close together allows the material to flow together more easily as it discharges into the auger cavity. The tunnel and auger design eliminates voids under the chain case in order to minimize segregation.

Adjustable Auger Range

The auger assembly is hydraulically adjustable with a range up to 215 mm (8.5"). The ability to adjust the auger assembly simplifies loading and unloading from a transport vehicle. Also, when working with larger stone mixes, the augers can be adjusted to allow the mix to flow unrestricted under the auger assembly.

Generator System Provides Quiet Power

Industrial, Single-Phase A.C. Generator

The tractor-mounted generator provides 25 kW of power at 60 to 100 Hz for the electric screed heat and the auxiliary power panel. Circuit breaker protection, internal electronic voltage regulation and a dual bearing design provide reliability.

Belt Driven

The belt-driven generator provides 25 kW power at 60 to 100 Hz.

Optional Auxiliary Power Panel

The power panel provides 7 kW of power for auxiliary lighting and job site work tools. The panel includes six 120 V and one 240 V receptacle.

Serviceability Features That You've Come to Expect

Advisor Monitoring System (AMS)

The Advisor display lists diagnostic fault codes for machine functions making troubleshooting quick and easy.

Optional Product Link System

This optional system provides automatic machine location and hour updates that can be used to schedule service intervals, ensuring that maximum uptime and minimal repair costs are achieved.

Manual Overrides

The hydraulic pump solenoids incorporate manual overrides to assist troubleshooting procedures.

Large Access Doors and Panels

Preventative maintenance points can be accessed through the large swing open access doors and panels.

Remote Lubrication Points

Lubrication points are grouped in order to make routine service quick and easy.

Color-Coded and Numbered Electrical Wiring

Troubleshooting is efficient and simplified with the color-coded and numbered wiring.

Screeds That Deliver Quality

AS2252C Vers-A-Mat™ Screed

The AS2252C vibratory screed features narrow front-mounted extenders. The extenders utilize 229 mm (9") wide screed plates making it a perfect fit for commercialapplications by reducing the need for handwork when changing paving widths. The main screed plate is 457 mm (18") wide (measured front to back).

AS3251C Extend-A-Mat™ Screed

The AS3251C vibratory screed features hydraulically-driven, rear-mounted extenders. Heavy-duty support tubes stabilize the extenders providing even material flow for high quality results on highways and streets as well as commercial applications. The main and extender screed plates are 457 mm (18") wide (measured front to back).


Optional Equipment

  • Tractor Options
    • All-Wheel Drive
    • Front Wheel Assist
    • Auger and Mainframe Extensions
    • Power Mainframe Extensions
    • Auxiliary Power Panel
    • Decelerator Pedals
    • Generator (Belt Driven)
    • Oscillating Push Rollers
    • Power Folding Hopper Apron
    • Mechanical Feeder Sensor
    • Sonic Feeder Sensor
    • Steering Guide
    • Truck Hitch
    • Umbrella
    • Uptime Kit
    • Warning Beacon
    • Washdown System (Including Ecological Version)
    • Upper Towpoint Indicators
    • Product Link
  • Controls and Grade References
    • Automatic Grade and Slope Control
    • Non-Contacting Sonic Grade Sensor
    • Contacting Grade Sensor
    • Outboard Leveler, 9.15 m (30') and 12.2 m (40')
    • Inboard Leveler
    • Mobile Stringline
    • Fore ‘N Aft Leveler
    • Sonic Averaging Beam

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