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RM500Non-Current

RM500 - 2011

Overview

The RM500 Rotary Mixer combines superior performance and reliability to achieve the most demanding job specifications while maximizing machine uptime. With many enhanced features and options, the RM500 is designed to work well in both full depth reclamation and soil stabilization applications.

Specifications

Units: 
Maximum Operating Weight
Cutting/Mixing Width
Gross Power
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Benefits & Features

C15 Engine with ACERT™ Technology

Operator's Station

Operational Controls

  May 17, 2024

Specifications

Units: 
Weights
Maximum Operating Weight
Operating Specifications
Cutting/Mixing Width
Maximum Travel Speed
Rotor Speed - First (at 2100 Engine rpm)
Rotor Speed - Second (at 2100 Engine rpm)
Maximum Cutting/Mixing Depth
Rotor Options Universal, Combination, Soil
Rotor Speed - Third (at 2100 Engine rpm)
Operating Speed
Engine
Gross Power
Engine Model C15 with ACERT
Dimensions
Ground Clearance
Maximum Height
Width
Length
Wheel Base
Service Refill Capacities
Fuel Tank Capacity

Benefits & Features

C15 Engine with ACERT™ Technology

Cat® C15 Engine with ACERT Technology

The C15 engine provides a full-rated gross power (SAE J1995) of 403 kW (540 hp) at 2000 rpm with a torque of 2356 Nm (1738 lb/ft). The combination of large displacement and high torque allow the RM500 to propel through the toughest materials.

Mechanically Actuated Electronically Controlled Unit Injection (MEUI)

The MEUI fuel system is a unique system that combines the technical advancement of an electronic control system with the simplicity of direct mechanically controlled unit fuel injection. The MEUI system excels in its ability to control injection pressure over the entire engine operating speed range. These features allow the C15 to have complete control over injection timing, duration and pressure.

Multiple Injection Fuel Delivery

Multiple injection fuel delivery involves a high degree of precision. Precisely shaping the combustion cycle lowers combustion chamber temperatures, which generates fewer emissions and optimizes fuel combustion, translating into more work output for your fuel cost.

C15 Cylinder Block

The cylinder block is a one-piece, grey iron block that features generous ribbing for stiffness and heavy bearing bulkheads for rigidity and strength as the crankshaft turns. This new design supports the engine's higher compression ratios and increases its power density. The incorporation of straight-thread, o-ring connection points reduces the loss of engine oil and fluids.

High Cylinder Pressures

High cylinder pressures combined with tightly controlled tolerances promote extremely efficient fuel burn, less blow by and lower emissions.

Service, Maintenance and Repair

Easier service, maintenance and repair is accomplished by monitoring key functions and logging critical indicators. Advanced electronic diagnostic capabilities are possible using Cat Electronic Technician.

Turbocharged and Air-to-Air Aftercooling (ATAAC)

The turbocharged air-to-air aftercooling system provides high horsepower with increased response time while keeping exhaust temperatures low for long hours of continuous operation.

Air-to-Air Aftercooling

Air-to-air aftercooling keeps air intake temperatures down and in concert with the tight tolerance combustion chamber components, maximizes fuel efficiency and minimizes emissions. New turbocharger, unique cross-flow head, single, front driven, overhead cam and a more efficient intake manifold generate significant improvements in air flow. This generates significant improvements in efficiency and reduced emissions.

ADEM™ A4 electronic Control Module

The ADEM A4 electronic control module manages fuel delivery, valve timing and airflow to get the most performance per gallon (liter) of fuel used. The control module provides flexible fuel mapping, allowing the engine to respond quickly to varying application needs. It keeps track of engine and machine conditions while keeping the engine operating at peak efficiency.

Operator's Station

Hydraulically Assisted Sliding Platform

Hydraulically assisted sliding platform allows the operator to position the platform to any desired position to provide good visibility to both sides of the machine. Platform can be accessed from either side of the machine.

Comfortable and Durable Seat

Comfortable and durable seat has adjustable fore/aft positioning, bottom cushion height, suspension stiffness and flip-up arm rests. Seat and side control console rotates to seven positions to enhance operator comfort.

Controls

Controls are conveniently located for easy one-handed control while seated. Propel lever with center detent allows forward/reverse operation and variable machine speed.

Adjustable Steering Column

Adjustable steering column offers telescoping and tilt features to provide a comfortable operating position for the operator.

Operational Controls

Clear Instrumentation

Clear instrumentation includes gauges for engine oil pressure, engine coolant temperature, rotor drive transmission oil temperature, hydraulic oil temperature, charging system voltage and fuel level.

Analog Gauges

Large analog gauges display propel ground speed, engine rpm, engine hour meter and fault codes.

Electronic Monitoring System

Electronic Monitoring System constantly monitors input signals from sensors and switches in various machine systems and alerts the operator if a problem does occur.

Load Control Selection Switch

Load control selection switch to control propel speed manually or automatically by the ECM.

Automatic Steering Control

Automatic steering control provides four steering modes for maneuvering in tight quarters: front steer only, crab steer, coordinated steer and rear steer only.

Cab (Optional)

Iso-mounted Cab is Pressurized

Iso-mounted cab is pressurized to keep noise, dust and the elements out and comfort in.

Items Included with Cab

The following features further enhance operator comfort: 1) Heating/air conditioning controls. 2) Left and right access doors. 3) Rotating cloth seat. 4) Sound absorbing headliner. 5) Tinted glass. 6) Windshield wipers. 7) Cushioned floor mat. 8) Dual front mounted speakers. 9) Radio-ready mount. 10) Heavy-duty isolation mounts. 11) Air Conditioning (optional)

Additional Operator Comforts

Additional operator comforts include two cup holders and a 12-volt power receptacle. The cab is also radio-ready and includes a power converter, antenna with cable, two speakers and a headliner location for mounting radio.

Cab Offers Exceptional Viewing Area

The cab offers an exceptional viewing area to the front tire edge, mixing chamber and to the rear wheels.

Electronic Control Modules

Reliable Field-proven Technology

Reliable field-proven technology provides maximum productivity and simplifies troubleshooting.

Electronic Control Modules (ECM)

Electronic Control Modules (ECM) receive input signals from sensors in the engine, propel, steering and rotor drive systems which monitor current operating conditions.

Self-diagnostics

Self-diagnostics provide information for troubleshooting and alerts the operator about potential system problems.

Automatic Load Control

Automatic load control adjusts propel speed so that engine speed does not drop below 1900 rpm. Machine always works at peak efficiency for maximum output.

Automatic Rotor Depth Control

Automatic rotor depth control provides consistent quality and performance.

Dual Pump Propel System

Dual Propel Pumps

Dual propel pumps provide separate, balanced flow to the front drive motors and rear drive motors. Provides superior tractive effort in soft underfoot conditions.

Load Sensing System

Load sensing system controlled by the ECM, matches propel speed to load on the engine.

Two Speed Ranges

Two speed ranges allow the machine to operate at either maximum torque to propel the machine through the toughest conditions, or a faster speed for moving around the job site.

Infinitely Variable Machine Speeds

Infinitely variable machine speeds determined by the propel lever and speed control dial.

Dual Flow Divider Control Valves

Dual flow divider control valves provide equal traction to the front and rear drive motors independently to propel the machine with true four wheel drive.

All-Wheel Drive

Dual Propel Pump System

Dual propel pump system: one pump is dedicated to drive the front wheels, while the second propel pump is dedicated to drive the rear wheels.

Increased Tractive Effort

Increased tractive effort for those tough soil or reclamation jobs.

Separate Flow Divider Control Valve

A separate flow divider control valve directs hydraulic flow to each rear wheel to provide balanced tractive effort in slippery conditions.

High Torque Drive Motors andPlanetaries

High torque drive motors and planetaries on rear wheels makes this a true four-wheel drive machine.

Large Rear Tires

Large rear tires with an aggressive tread and large footprint propel the machine easily in the most severe applications.

Rotor Drive

Cat Powershift Transmission

A Cat powershift transmission drives the rotor and is sized to handle tough cutting and deep mixing.

Heavy-duty Gear Reducers

Heavy-duty gear reducers with four planetary carriers provide excellent rotor drive reliability.

Rugged Drive Chains

Rugged drive chains provide efficient, continuous power to the rotor. Single strand heavy-duty chain resists breakage.

Three Rotor Speeds

Three rotor speeds for maximum performance in a variety of materials and cutting depths. First speed is used primarily for pulverizing the material. Second and third rotor speeds can be used as blending or mixing passes.

High Capacity

High capacity rotor driveshafts and maintenance-free universal joints.

Heavy-duty Shear Disc or OptionalTorque Limiter

Heavy-duty shear disc or optional torque limiter protects rotor drive components from torsional stress and shocks loads.

Mixing Chamber

Mixing Chamber

Mixing chamber allows the rotor to move independently so that the capacity of the chamber actually increases in deeper cuts to allow better material mixing.

Mid-machine Rotor

Mid-machine rotor uses total machine weight to help keep rotor steady in the cut for uniform depth control.

Bi-directional Mixing

Bi-directional mixing capability increases machine efficiency.

Large Heavy-duty Breaker Bars

Large heavy-duty breaker bars help achieve uniform sizing.

Hydraulically Adjustable Rear Door

Hydraulically adjustable rear door for optimum control of gradation and material uniformity.

Hydraulically Adjustable Front Door

Hydraulically adjustable front door allows more precise sizing control when operating in the reverse direction.

Side Access Doors

Side access doors enable quick and simple replacement of cutting tools on rotor ends.

Hydraulic Front Door

Hydraulically Operated Front Door

Hydraulically operated front door allows the operator to control the opening of the front door from the operator's station.

Dual Hydraulic Cylinders

Dual hydraulic cylinders offer increased lifting force and precise control of the front door.

Front Door Raises Parallel

The front door raises parallel to the cutting surface to prevent the door from plowing material in harsh soil stabilization conditions.

Forward or Reverse Operation

Forward or reverse operation increases machine versatility in soil stabilization.

Visual Site Gauge

Visual site gauge on rotor hood displays door position and allows the operator to precisely control the opening of the front door.

Universal Rotors

Universal Rotor 41 cm (16") for Asphalt

Designed to produce maximum breakout force, the Universal Rotor 41 cm (16") performs well in severe asphalt cuts. It also cuts existing soil cement.

Universal Rotor 46 cm (18") for Soil

The Universal Rotor 46 cm (18") is designed to provide maximum mixing depth and has lower breakout force compared to the Universal Rotor 41 cm (16"). This rotor meets European 45 cm mixing depth requirements while providing the highest level of material pulverization and gradation.

Rotor Specs

    • Maximum cutting depths: 41 cm (16") or 46 cm (18")
    • Chevron-pattern bit arrangement
    • Bolt-on Breakaway bit holders
    • 200 carbide-tipped bits
    • Abrasion-resistant steel kicker paddles on every stand-off
    • 19 mm (3/4") shank bit holders

Combination Rotor

Combination Rotor

Designed for deep-cut soil mixing where pulverization and gradation is of lesser importance than higher working speeds. Performs well in cohesive soils and has a secondary application of surface mining for non-engineered substances such as coal, shale, or limestone.

Rotor Specs

    • Maximum cutting depth: 51 cm (20")
    • Replaceable end rings (weld-on bit holders only)
    • Chevron-pattern bit arrangement
    • Bolt-on Breakaway bit holders
    • 114 carbide-tipped bits
    • 22 mm (7/8") shank bit holders

Soil Rotor

Soil Rotor

An ideal choice for mixing additives with semi-cohesive or granular materials where soil gradation is critical. Also can handle light reclamation applications where the asphalt layer is thin and deteriorated.

Rotor Specs

    • Maximum cutting depth: 51 cm (20")
    • Replaceable end rings (weld-on bit holders only)
    • Chevron-pattern bit arrangement
    • 238 carbide-tipped bits
    • Cast, one-piece stand-offs with bit holders, replaced with weld-on bit holders
    • 19 mm (3/4") shank bit holders

Serviceability

Cooling Package is Single Plane

Cooling package is single plane design for easy access during cleaning and service. A modular, stacked cooling system provides more efficient cooling of individual systems and makes replacement and routine cleaning easier. Electronically controlled on-demand variable speed cooling fan provides the lowest overall noise levels and high ambient operation capability.

Hydraulic Rotor Hood Tilt

Hydraulic rotor hood tilt rotates hood forward for convenient access to rotor for inspection and tool maintenance.

Hinged Service Doors

Hinged service doors open wide on sides of engine, rotor hood and on top deck for access to power train and rotor drive components.

Self-lubricating Rotor Drive Chains

Self-lubricating rotor drive chains in sealed chain cases partially filled with oil.

Electronic Control Module (ECM)

Electronic Control Module (ECM) monitors machine systems and provides self-diagnostics for operator or service personnel.

 

Three warning levels alert operator to conditions on the machine that require attention. Encourages repair before major failure.

 

Level One - a flashing gauge indicator and a flashing alert indicator light.

 

Level Two - level one warning plus the warning action lamp flashing.

 

Level Three - level two warning plus the warning action horn sounds.

Visual Indicators

Visual indicators allow easy check of engine coolant, hydraulic oil level, rotor bearing reservoir and air restriction indicator.

Quick-connect Hydraulic Test Ports

Quick-connect hydraulic test ports simplify system diagnostics.

Ecology Drains

Ecology drains provide an environmental method to drain fluids. They are included on the radiator, engine oil pan, hydraulic and fuel tank.

S•O•SSM Ports

S•O•SSM ports allow for simple fluid collection of engine oil, engine coolant and hydraulic oil.

Secure Hose Routing

Secure hose routing with polyethylene routing blocks to reduce rubbing and increase service life.

Nylon Braided Wrap and All-weatherConnectors

Nylon braided wrap and all-weather connectors ensure electrical system integrity. Electrical wiring is color-coded, numbered and labeled with component identifiers to simplify troubleshooting.

Maintenance-free Cat Batteries

Maintenance-free Cat batteries are mounted on the side of the machine and are accessible from ground level. Cat batteries are specifically designed for maximum cranking power and protection against vibration.

Machine is Product Link Wire-ready

Machine is Product Link wire-ready. The Cat Product Link System (PLS) ensures maximum uptime and minimum repair costs by simplifying tracking of equipment fleets. Provides automatic machine location and hour updates. Can be obtained through your local Cat dealer.


Optional Equipment

  • Sliding Cab
  • Friction Torque Limiter
  • Umbrella
  • Mirror Package
  • Roll Over Protective Structure
  • Universal Rotor
  • Combination Rotor
  • Soil Rotor
  • Falling Object Protective Structure
  • Water Spray System
  • Roading Light Package
  • Counterweight Kit
  • Warning Beacon Light

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