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545Non-Current

545 - 2003, NACD, LACD, APD

Overview

The 545 Skidder is built to exceed all expectations for skidding performance, reliability and comfort, while maximizing productivity.

Specifications

Units: 
Gross Power - SAE J1995
Est. Operating Weight
Thinning - Capacity
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Benefits & Features

Power Train

Hydraulics

Undercarriage

  April 5, 2024

Specifications

Units: 
Engine
Gross Power - SAE J1995
Engine Model Cat® 3306 DITA
Net Power - ISO 9249
Net Power - SAE J1349
Net Power - EEC 80/1269
Net Flywheel Power
Governed Speed at Rated Power
Displacement
Bore
Stroke
Derating Altitude
Air Cleaner Dry precleaner
Alternator 75 Amp
Fan Speed
Fan Type Blower
Electrical System 24V
Battery Quantity 2
Battery - Volts 12V
Battery Capacity 950 CCA
Starting System Direct electric
Power Train
Travel Speed - Forward 1
Travel Speed - Forward 2
Travel Speed - Forward 3
Travel Speed - Forward 4
Travel Speed - Forward 5
Travel Speed - Reverse 1
Travel Speed - Reverse 2
Travel Speed - Reverse 3
Maximum Drawbar Pull
Torque Converter - Model C484-E3611 AAA
Torque Converter Type Rotating housing, single stage
Transmission 5fwd/3rev countershaft, powershift
Transmission Cooler Location Lower tank radiator
Steering, Frame Articulation Full Hydraulic Control
Brakes - Service Type Enclosed wet disc
Brakes - Parking Type Drum
Transmission Cooler Type Plate
Hydraulic System
Circuit Type closed cntr, var flow
Pump Type axial piston
Pump Output
Relief Valve Setting
Reservoir Tank Capacity
Steering Valve direct link, non-follow
Steering Cylinder - Bore
Steering Cylinder - Stroke
Steering Cylinder - Rod Diameter
Dozer Valve direct linkage
Dozer Cylinder - Bore
Dozer Cylinder - Stroke
Dozer Cylinder - Rod Diameter
Grapple Valve 3 or 4 stack, pilot
Grapple
Thinning - Capacity
Bunching - Capacity
Bunching - Full Open Height
Bunching - Fully Closed Height
Bunching - Minimum Stem Diameter
Bunching - Tip to Tip Height
Bunching - Tong Opening
Thinning - Tip to Tip Height
Thinning - Tong Opening
Thinning - Full Open Height
Thinning - Minimum Stem Diameter
Thinning - Fully Closed Height
Arch
Arch Types dual/cable
Dual Function - Lift Highest, Retracted
Dual Function - Lift Highest, Farthest
Dual Function - Lift Maximum Reach
Dual Function - Lift Lowest, Retracted
Dual Function - Lift Lowest, Farthest
Dual Function - Reach Highest, Retracted
Dual Function - Reach Lowest, Retracted
Dual Function - Reach Lowest, Farthest
Dual Function - Reach Highest, Farthest
Dual Function - Reach Maximum
Winch - Grapple Skidder
Maximum Line Pull - Bare Drum
Maximum Line Speed
Drum Capacity - 19.0 mm (3/4 in)
Drum Capacity - 22.2 mm (7/8 in)
Drum Capacity - 25.4mm (1 in)
Drum Diameter
Drum Width
Service Refill
Fuel Tank
Cooling System
Differential - Final Drives - Front
Differential - Final Drives - Rear
Engine Oil
Transmission - Torque Converter
Mechanical Winch
Hydraulic System - Tank
Hydraulic System - Total
Dimensions
Length
Overall Width
Height
Ground Clearance
Wheel Base
Weights
Est. Operating Weight
Arch - Cable Skidding
Decking Blade
Enclosed ROPS + AC
Frame - Cable Fenders
Frame - No Fenders
Lights - 4 Standard
Lights - 8 Optional
Open ROPS
Starting Aid - Ether
Tires - 30.5L x 32, 16 PR
Tires - 35.5L x 32, 16 PR

Benefits & Features

Power Train

3306 DITA Engine

Cat 3306 DITA engine continues its tradition of powerful, efficient performance and unmatched reliability and durability.

Differential Locks

Hydraulicaaly engaged differential locks in both axles significantly expand the operating range of the 545. Fingertip selectable, on-the-go engagement capability means there is no need to stop to engage or disengage the differential locks. In addition, they improve performance in soft underfoot conditions, reduced tire scrubbing for longer tire life, and allow a tighter turning radius for improved maneuverability.

Hydraulics

Load Sensing Hydraulics

A load sensing variable displacement pump and pressure compensating system continually monitor hydraulic power requirements, and provide hydraulic power based on demand.

Less Hydraulic Pump Demand

The hydraulic pump doesn't run continuously under load, but operates only when needed. This lowers horsepower consumption, maximizes power to the ground as well as loading and grapple forces. It also increases fuel efficiency, extends hydraulic component life, and reduces system heat.

The Auto-Grab Feature

Constantly monitors and adjusts tong pressure as needed to securely hold loads in the grapple. Like the load sensing hydraulic system, Auto-Grab places demand on engine horsepower only when the system senses a change in the load that requires an increase in tong pressure. It is easily activated on demand by the tong close switch located on the right hand control lever. Tractor operation is much easier, constant tong pressure is maintained, and operating costs are reduced through greater fuel efficiency and less time spent re-gripping slipped loads.

Winch

The 545 uses a high capacity winch with four-function control. This self-contained unit has a separate oil pump using winch sump oil for control, and to cool and lubricate the winch.

Cat Hoses

Caterpillar hose technology allows high pressures for maximum power and reduced downtime, and intelligent routing minimizes exposure to damage.

Steering

Fully hydraulic control. Meets the following standards: SAE J1511/ISO 5010 FEB94, ISO 5010-1992

Undercarriage

Cradled Front Axle

Exclusive to Caterpillar wheel skidders, the cradled front axle with a high pivot center acts as a working counterweight, and delivers enhanced performance and operator comfort. It provides excellent fore-aft stability for large grapples and the dual-function arch. Heavy-duty trunnion bearings assure durable, reliable operation. The 15 degree oscillation absorbs minor shock loads, isolating the cab from axle movement for a smoother ride.

Final Drives

Heavy-duty inboard final drives are protected from the harsh logging environment, and use splash oil lubrication and cooling. This configuration makes wheel and tire removal and installation easier.

Brake Components

Brake components are housed inside the axles, protecting them from dirt, dust and wet ground conditions. Inboard brakes allow for splash lubrication and cooling, are virtually maintenance free, and provide reliable brake performance in the most demanding logging applications.

Oil Sump

Full axle-length oil sump provides excellent lubrication and heat rejection for long component life. All components housed in the axle are splash lubricated, and outboard bearings are maintenance free. • Large oil capacity delivers excellent heat rejection, ensuring proper lubrication

Structures

Box-Section Construction

The 545 frames use resilient box section construction that sets the industry standard for reliability and durability.

Front Frame

The front frame is designed with higher clearance to accommodate the front axle cradle mounts, and lower blade pivot mounting position for a smoother opeartor ride.

Rear Frame

Tough rear frame provides the platform to support the grapple arch or cable arch configurations. A long rear frame allows two sets of cylinder mount bosses for dual-function or cable arch configurations.

Ground Clearance

Maximized ground clearance improves maneuverability and avoids damage. Full belly guards protect all undercarriage components.

Decking Blade

Fabricated, box-section steel arms mount directly to the mainframe for superior strength. Heat treated bolt-on cutting edges improve serviceability and durability.

Hitch

The bottom hitch has a double tapered roller bearing for improved load distribution, which reduces flexing stress and maintains tight joints.

Hitch Pin

Wide hitch pin spread significantly reduces horizontal loading on hinge pins and hinge pin bearings for improved pin and bearing life. It also allows more clearance for hydraulic line routings.

Arches

The 545 dual-function arch and the cable arch are designed and tested to exceed durability requirements.

Grapples

Durable, high capacity bunching grapples are matched to machine size and horsepower for optimum performance.

Grapple Snubbers

New grapple snubbers on Cat continuous grapples are designed for low maintenance and very long component life. Adjustment is as simple as removing a shim.

Winch

The 545 winch attachment delivers the power and durability ideal for log truck towing, self-retrieval and log skidding.

ROPS / FOPS

Roll-Over Protection and Falling Object Protection guards offer protection to the operator and the machine. Meets standards: ISO 8082 2003, ISO 8083 1989, and ISO 8084 2003

Application Flexibility

Balance

Long front and rear frames and a low center of mass create excellent skidder balance. The powerful mechanically driven, heavy-duty winch provides outstanding grapple or cable skidder performance.

Torque Converter

The heavy duty lockup torque converter offers the advantages of a direct drive transmission (speed and efficiency), with the ease of operating a torque converter drive (meaning less shifting). A computer senses load conditions and automatically switches from torque converter drive to direct drive for the highest possible operating speed.

Cradle Oscillation

For the ultimate in skidder flexibility the 545 is available with cradle oscillation, which isolates the cab from axle movement.

Wheelbase

The 545 has the horsepower and long wheelbase to handle dual-function arch and large capacity bunching grapples.

Dual-Function Arch

The 545 is available with a dual-function arch, which produces forward and aft movement for extra reach when picking up logs or reaching over obstacles. It easily handles large capacity grapples, well suited for large bundles of small stems.

Cat Continuous Rotation Grapples

With 360° rotation the Cat continuous rotation (CCR) grapples can easily get into position to gather stems. Grapple repositioning is reduced, saving valuable time and increasing production.

Cable Arch

Allows outstanding line skidding performance with a two position adjustable height fairlead to match site conditions.

Decking Blade

Efficiently clears landings and roads, and maintains stockpiles.

Tire Options

Expanded tire options allow the 545 to maintain outstanding skidding performance in a wide range of ground conditions.

Light Options

Expanded light options allow the 545 to maintain skidding performance and productivity at any hour.

Operator Station

Comfortable, Efficient Operation

Controls and operator needs are integrated to create a highly productive work station.

Serviceability

Built-in Servicing Ease

Caterpillar uses intelligent engineering to make regular maintenance procedures quick and simple. Easy access to daily service points increases the likelihood that maintenance will be done, extending machine service life and lowering overall operating costs. In addition, less service time means more working time and greater productivity.

Ground Level Access

Most filters and lube points are accessible from the ground. Remote lubrication points make daily attention to hard-to-reach joints easy.

Centrifugal Pre-Cleaner

Centrifugal pre-cleaner removes large debris before it reaches the internal air cleaner to provide significant engine protection.

S•O•SSM Analysis and Coolant Sampling Valves

Provide a fast, convenient means of obtaining uncontaminated fluid samples, which improves analysis reliability.

Radial Seal Air Filters

Hand access makes them easy to change, reducing air filter maintenance times.

Spin-on Oil Filters

Spin-on filters for fuel and oil systems reduce changing time, and help assure clean, tight seals.

Pressure Taps

Conveniently located to provide easy access to hydraulic system pressure measurements.

Ecology Drains

Located on the axle and hydraulic tank to make regular maintenance easier, and protect the environment from accidental oil spills.

Electrical System

24-volt electrical system delivers plenty of electrical power for engine cranking, lights, and engine diagnostics. All circuits are color coded, and circuit breakers are numbered and protected.

On-Board Diagnostic Systems

Principally the Caterpillar Monitoring System, which continuously checks all critical machine functions and components, and helps locate faults quickly for faster repair.

Customer Support

Product Support

You will find nearly all parts at our dealer parts counter. Cat dealers use a world-wide computer network to find in-stock parts to minimize machine down time. Save money with Cat Reman parts. You receive the same warranty and reliability as new products at cost savings of 40 to 70 percent.

Machine Selection

Make detailed comparisons of the machines under consideration before purchase. Cat dealers can estimate component life, preventive maintenance cost, and the true cost of lost production.

Purchase

Look past initial price. Consider the financing options available as well as day-to-day operating costs. This is also the time to look at dealer services that can be included in the cost of the machine to lower equipment owning and operating costs over the long run.

Customer Support Agreements

Cat dealers offer a variety of product support agreements, and work with customers to develop a plan that best meets specific needs. These plans can cover the entire machine, including attachments, to help protect the customer's investment.

Operation

Improving operating techniques can boost your profits. Your Cat dealer has training videotapes, literature and other ideas to help you increase productivity.

Maintenance Services

Choose from your dealer's range of maintenance services when you purchase your machine. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S•O•SSM Analysis and Coolant Sampling and Technical Analysis help you avoid unscheduled repairs.

Replacement

Repair, rebuild or replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.

Standard Equipment

  • Electrical
    • alternator, 75 amp/24-volt
    • 2) 12-volt maintenance free, 950 CCA batteries
    • direct electric starting, 24-volt
    • alarm, back-up
    • pre-wiring for rear grapple lights
  • Guards
    • dozer cylinder
    • fan
    • front brush sweeps
    • hinged radiator guard
    • integral underguards
  • Operator Environment
    • air suspension seat
    • two pedal operation
    • rearview mirrors
    • tilt and telescoping steering wheel
    • computer diagnostics / monitoring with 3 level warning
    • controls and gauge package
    • cup holder, dome light, floor mat
    • gauges/indicators/lights:
  • Power Train
    • air cleaner, 2-stage with pre-cleaner
    • blower fan
    • differential lock axles (front and rear)
    • engine enclosures (perforated)
    • engine, 3306 DITA diesel
    • lock-up torque converter
    • five speed forward countershaft transmission
    • brakes: service, secondary, parking
    • four-wheel enclosed wet disc hydraulic service brakes
    • inboard planetary final drives
    • high capacity fuel tank
    • lubed for life driveline slipjoint and universal joints
    • variable flow-modulated 1/4 turn steering
    • muffler
  • Hydraulics
    • closed center-load sensing system
    • variable displacement piston pump
    • full flow return line filter
  • Other Standard Equipment
    • ecology drains on axles and hydraulic tank
    • vandalism protection: lockable doors on hydraulic tank, oil dipstick oil filter
    • cap locks - fuel tank
    • indicators:
    • lighting system, halogen:

Optional Equipment

  • Arch
    • dual function
    • cable skidding
  • Frame
    • no fenders
    • standard fenders
    • heavy duty fenders
    • winch arrangement
  • Grapples
    • 16.5 ft2 (1.53 m2) bunching
    • 19 ft2 (1.78 m2) thinning
    • Cat Continuous Rotation Grapple
  • Lights
    • four standard
    • eight optional
  • Operator Environment
    • open ROPS
    • enclosed ROPS + AC
  • Tires and Tubes, set of four, logger (LS-2):
    • 30.5L x 32, 16 PR
    • 35.5L x 32, 16 PR
  • Hi-capacity 12V converter
    • 10A continuous, 15A peak

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