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IT38GNon-Current

IT38G

Overview

The IT38G's state-of-the-art design and superior quality maximizes productivity and delivers excellent breakout force, fast load and cycle times, and precise maneuvering for top all-around performance. In addition, the 8-bar linkage provides parallel lift throughout the entire lifting range.

Specifications

Units: 
Net Power - ISO 9249
Operating Weight
Bucket Capacities 2.2 to 2.5 m3 : 2.9 to 3.3 yd3
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Benefits & Features

Engine

Hydraulics

Operator Station

  April 6, 2024

Specifications

Units: 
Engine
Net Power - ISO 9249
Engine Model Cat? 3126 DITA
Net Power - 80/1269/EEC
Flywheel Power
Maximum Flywheel Power
Net Power - SAE J1349
Flywheel Power - DIN 70020 166
Peak Torque - 1,200 rpm - Net
Total Torque Rise
Bore
Stroke
Displacement
Weights
Operating Weight
Buckets
Bucket Capacities 2.2 to 2.5 m3 : 2.9 to 3.3 yd3
Maximum Bucket Capacity
Operating Specifications
Dump Clearance
Static Tipping Load - Full Turn
Breakout Force
Transmission
Forward - 1
Forward - 2
Forward - 3
Forward - 4
Reverse - 1
Reverse - 2
Reverse - 3
Hydraulic System
Bucket/Work Tool System - Relief Valve Setting
Steering System - Pump Type Full hydraulic power steering
Hydraulic Cycle Time - Raise
Hydraulic Cycle Time - Dump
Hydraulic Cycle Time - Lower, Empty, Float Down
Hydraulic Cycle Time - Total
Brakes
Brakes Full-hyrdaulic actuated, oil-disc
Axles
Front Fixed front
Rear Oscillating rear (? 13?)
Maximum Single-Wheel Rise and Fall
Service Refill Capacities
Fuel Tank - Standard
Cooling System
Crankcase
Transmission
Differential - Final Drives - Front
Differential - Final Drives - Rear
Hydraulic System - Including Tank
Hydraulic Tank
Dimensions
Height - Top of ROPS
Height - Top of Exhaust Pipe
Height - Top of Hood
Ground Clearance
B-Pin Height - Standard
Centerline Rear Axle to Edge of Counterweight
Wheel Base
Centerline of Rear Axle to Hitch

Benefits & Features

Engine

Performance

The 3126 DITA Engine develops flywheel power and meets all current, and proposed worldwide emissions standards.

Torque Rise

The unit fuel system increases fuel as the engine lugs back from rated sped, resulting in greater engine torque rise.

Turbocharger

New waste gate design enhances performance and engine efficiency.

Jacket Water Aftercooler

Jacket water aftercooler cools combustion air from the turbocharger for more efficient combustion, reducing smoke and emissions. This also extends piston ring and engine bore life.

Air Intake Heating

Air intake heating (optional on some configurations) eases cold starts.

Unit Injectors

Individual, high-pressure unit injectors atomize fuel efficiently for fast response, increased fuel economy with low emissions.

Fuel Pre-Filter and Water Separator Element

Fuel pre-filter and water separator element combined with two high efficiency micron fuel filters, in series, ensure excellent fuel cleanliness, provide extended injector life, fuel system durability, and protection.

Camshaft Roller Followers

Camshaft roller followers reduce wear and frictional power losses for durability and fuel economy. Followers and pushrods can be replaced without removing the camshaft.

Pistons

Two-piece, articulated pistons with forged steel crown and forged aluminum skirt provide durability, lower engine sounds levels, enhanced fuel efficiency with improved thermal and structural capability.

Crankshaft

The crankshaft is forged and induction hardened for long-term durability.

Engine Block Design

The deep skirt engine block design ensures rigidity and reduces vibration.

Oil

Caterpillar engine oil is formulated to optimize engine life and performance and is strongly recommended for use in Cat diesel engines.

Parts

A large choice of factory remanufactured parts reduce total repair costs.

Hydraulics

Controls

Low-effort hydraulic contols allow the operator to precisely maneuver bucket lift and tilt.

XT Hose and Couplings

Caterpillar XT hose and couplings (2) are uniquely designed and tested to work together as a system for superior performance.

Ride Control

This optional Caterpillar system uses a nitrogen-oil accumulator in the hydraulic lift circuit that acts as a shock absorber.

Miscellaneous

Pressure taps allow quick diagnosis of the hydraulic system. As well, sampling valves provide easy access to hydraulic oil for analysis.

Steering

Load sensing steering maximizes machine performance by directing power through the steering system only when needed.

Hydraulic Oil

Caterpillar hydraulic oil offers maximum protection against mechanical and corrosive wear in all hydraulic systems.

Standard Third Valve

This valve is an integral part of the quick coupler feature.

Optional Fourth Valve

By using a switch in the cab, the operator can use the tilt lever to control the fourth valve.

Operator Station

Operator Comfort

The IT38G cab is a spacious and comfortable work environment that promotes productive operation. The new cab includes larger windows, better ergonomics and generous storage areas.

Viewing

Larger windows improve the viewing area in all directions.

Automatic Shift Control

Automatic shift control allows the operator to concentrate on the work, not gear selection.

Kickdown Button

The quick kickdown button lets the operator downshift easily to a lower gear, saving time, increasing bucket fill factors and lowering cycle times.

Bucket Control

Pilot-assisted hydraulic bucket control makes low-effort operation possible.

Wrist Rest

The padded, adjustable wrist rest helps reduce fatigue.

Steering

The load-sensing, steering system with flow amplification matches steering response to application requirements.

Brake Pedals

Dual suspended brake pedals serve brake and transmission neutralizer functions (left pedal only for neutralizer) so the operator can maintain high engine rpm for full hydraulic flow.

Storage

Generous storage space includes: lockable compartment for personal items; a coat hook; molded compartments for lunchbox, cooler, thermos, cup or can.

Ventilation

The ventilation is improved for better air flow to the operator and windows. Six repositioned vents throughout the cab keep air flowing.

Third Valve Control

Third valve control for actuating the quick coupler pin to retain attachments, or for controlling the hydraulic flow when using powered attachments.

Ride Control Switch

The ride control switch allows the selection of three different modes.

Operator's Choice

Two-position return-to-work kickout switch allows the operator to choose between return-to-work positions for two different attchments.

Radio-Ready

Radio-ready means this cab includes a 12-volt converter, two speakers, antenna, wiring and brackets for entertainment radio installation.

Seat Options

Seat options include the standard seat with adjustable fore/aft position, seatback angle, lumbar support, bottom cushion height, armrest angle and suspension stiffness.

Other Options

Other options are available for the IT38G operator station.

Factory Installed Work Tools

Pallet Forks

Fork configurations are as varied as the applications they serve.

Material Handling Arm

The material handling arm provides a boom for placing material form overhead, great for lowering pipes or beams into position on construction projects.

Material Handling Buckets

Material handling buckets are designed for excellent performance in stockpile applications. Flat floor design. Bolt-on cutting edges are standard.

Work Tools

High Dump Buckets

The high dump buckets are ideal for loading stockpiled, light material into high sided trucks or hoppers.

Grab and Grip Buckets

Grab and grip buckets load materials ordinary buckets can't reach; serrated jaws surround and capture materials on the sides and from below.

Side-Dump Buckets

Side-dump buckets permit loaders to operate in congested worksites. Also dumps forward like a conventional bucket.

Forks

Logging, millyard and lumber forks are the ideal tools for handling a variety of materials.

Other Work Tools

Other work tools include rakes, tire loaders and brooms.

Other Available Buckets

Other available buckets are: woodchip; coal; fertilizer; light material; rock; sand and gravel; landfill/refuse; multi-purpose.

Serviceability

Maintenance

Maintenance has never been more accessible than on G-Series machines.

Service Door

Lockable, ground level service door on the right side gives quick access to engine oil fill and dipstick, coolant sight gauge, air filter indicator, rear grease fittings, and main battery disconnect switch.

Fuel Tank

The fuel tank provides extra capacity for long work days.

Grease Fittings

Grouped remote grease fittings allow ground level access for lubricating tilt and steering cylinder pins and rear axle oxcillation bearings.

Fluid Filters

Caterpillar fluid filters are especially designed to assure maximum component life.

Fuel Filters

Cat high efficiency fuel filters feature cellulose/synthetic blend media that remove particles that are two microns or larger, maximizing fuel injector life.

Air Filters

Caterpillar Radial Seal air filters do not require tools to service, reducing maintenance time.

Extended Life Coolant

Caterpillar Extended Life Coolant allows extended change intervals.

Batteries

Caterpillar maintenance-free, high output batteries are designed for high cranking power and maximum protection against vibration.

Radiator

Individual Multi-Row Modular core radiator reduces time to repair or replace the radiator.

Electronic Technician Service Tool

The Electronic Technician provides self diagnostics of the Traction Control System, transmission and Payload Control System to allow effective and efficient troubleshooting by service personnel.

Hood

The sloped hood, electrically activated, tilts up for complete access to the engine, cooling system and other major components.

Sampling Valves

Sampling valve allow quick, clean access to engine, transmission and hydraulic oils, and provide the most representative oil samples for analysis.

Oil Performance

Caterpillar engine, transmission and hydraulic oils deliver maximum performance and service life.

Factory Remanufactured Parts

A large choice of factory remanufactured parts and dealer proposed repair options increases machine availability and reduces repair cost.

Customer Service

Customer Support Agreements

Cat Dealers offer a variety of product support agreements. Dealers will work with customers to develop a plan that best meets specific needs.

Selection

Make detailed comparisons of the machines under consideration before purchase.

Purchase

Look past the initial price. Consider the financing options available as well as day-to-day operating costs.

Operation

Improving operating techniques can boost profits.

Maintenance

Choose from a wide range of maintenance services at the time a machine is purchased.

Replacement

Repair, rebuild or replace? Cat Dealers can help evaluate the cost involved so the right choice can be made.

Product Support

Cat Dealers utilize a worldwide computer network to find in-stock parts to minimize machine down time.

Power Train

Axles and Brakes

Heavy duty axles and brakes are designed to last in all kinds of operating conditions.

Power Shift Transmission

Power shift transmission with automatic shift capability is designed and built by caterpillar.

Maintenance

Easy maintenance is designed into the transmission.

Optional Traction Control System

Optional Traction Control System is a state-of-the-art Caterpillar electronic system.

Differentials

Optional limited-slip differentials and NoSPIN rear differentials are also available to deliver traction in poor underfoot conditions.

Standard Equipment

  • Electrical
    • Alarm, back-up
    • Alternator (50-amp)
    • Batteries (heavy duty, maintenance free, 950 CCA)
    • Converter, 12-volt
    • Ignition key start/stop switch
    • Lightinh system, Halogen (six total)
    • Main disconnect switch
    • Starter, electric, (heavy duty)
    • Starting, and charging system (24-volt)
  • Operator Enviroment
    • Cab, pressurized and sound suppressed, rollover protective structure (ROPS)
    • Cigar lighter and ashtray
    • Coat hook
    • Control, work tool lever lockout
    • Cup and thermos holders
    • Heater and defroster
    • Horn, electric (steering wheel mounted)
    • Implement lever lockout
    • Instrumentation, Gauges
    • Light, dome (cab)
    • Mirrors, rearview (inside mounted)
    • Radio ready cab, includes antenna, speakers and converter (12-volt, 5-amp)
    • Seat, cloth, KAB (adjustable backrest, armrest, lumbar support)
    • Seat belt, retractable, 76 mm (3 in) wide
    • Socket (12-volt)
    • Steering column. adjustable angle
    • Storage box, lockable
    • Warning indicators
    • Windshield washers/wipers, wet-arm (front and rear), intermittent front wiper
  • Power Train
    • Brakes, full hydraulic, enclosed wet-disc
    • Engine, Cat 3126 turbocharged and aftercooled diesel
    • Fan, radiator cooling, hydraulically driven
    • Filters, fuel, primary and secondary (in series)
    • Fuel priming aid
    • Fuel/water separator
    • Muffler
    • Precleaner, engine air intake
    • Radiator, multi-row (six) modular (IMRM)
    • Switch, transmission neutralizer on/off
    • Torque converter
    • Transmission, countershaft, automatic power shift (4F/3R), with fully automatic speed range control and quick gear kickdown button
  • Hydraulics
    • Controls, pilot hydraulic
    • Diagnostic connectors, hydraulic
    • Steering, load-sensing hydraulic
    • Valve, diverter, hydraulic control of third valve flow between quick coupler and attachments
    • Valve, third
  • Other Standard Equipment
    • Antifreeze, extended life, protection to -34°C (-29°F)
    • Counterweight
    • Fenders, front and rear
    • Guard, bottom (crankcase, fuel tank, oil pan)
    • Hitch, drawbar with pin
    • Hood, non-metallic one piece
    • Indicators
    • Kickout, lift, automatic
    • Kickouts (2), return to work, adjustable
    • Linkage, sealed 8-bar parallel lift
    • Quick coupler, hydraulically actuated
    • Valves, oil sampling
    • Vandalism protection caplocks
  • Tires, Rims, and Wheels
    • An allowance for tires is included in the base machine price.

Optional Equipment

  • Differentials
    • NoSPIN (rear only) - 2 kg (4 lb)
    • Limited slip (front) - 4 kg (9 lb)
    • Limited slip (rear) - 4 kg (9 lb)
  • Starting aids
    • Air intake heater - 2 kg (4 lb)
    • Engine coolant heater, 120-volt, 220-volt - 1 kg (2 lb)
    • Ether starting aid - 1 kg (2 lb)
    • Receptacle, 120-volt, 220-volt - 3 kg (7 lb)

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