735Non-Current

735 - 2009 - Global

Overview

Cat 735 with 36 ton (32.7 tonnes) rated payload offers proven reliability and durability, high productivity, superior operator comfort and lower operating costs. Spacious two-person cab with forward facing trainer/passenger seat and off-road oil/nitrogen front suspension cylinders keep the operator comfortable through out the working day. True "on-the-go” differential locks with simple operation improve cycle times and productivity. Strong durable Cat ACERT engines and electronically controlled transmissions deliver high productivity with low fuel consumption.

Specifications

Units: 
Engine Model Cat® C15 ACERT™
Gross Power - SAE J1995
Net Power - SAE J1349
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Benefits & Features

Engine with ACERT™ Technology

Transmission

Suspension and Traction Control

  April 25, 2024

Specifications

Units: 
Engine
Engine Model Cat® C15 ACERT™
Gross Power - SAE J1995
Net Power - SAE J1349
Net Power - ISO 9249
Net Power - EEC 80/1269
Bore
Stroke
Displacement
Weights
Rated Payload
Body Capacities
Heaped (SAE 2:1)
Struck
Tailgate Heaped SAE 2:1
Tailgate Struck
Transmission
Forward - 1
Forward - 2
Forward - 3
Forward - 4
Forward - 5
Forward - 6
Forward - 7
Reverse - 1
Reverse - 2
Sound Levels
Interior Cab
Operating Weights
Front Axle - Empty
Center Axle - Empty
Rear Axle - Empty
Total - Empty
Front Axle - Rated Load
Center Axle - Rated Load
Rear Axle - Rated Load
Total - Rated Load
Front Axle - Loaded
Center Axle - Loaded
Rear Axle - Loaded
Total - Loaded
Body Plate Thickness
Front
Scow
Side
Base
Service Refill Capacities
Fuel Tank
Cooling System
Hydraulic System
Engine Crankcase
Transmission
Final Drives/Differential
Output Transfer Gear Box
Body Hoist
Raise Time
Lower Time
Standards
Brakes ISO 3450 - 1996
Cab - FOPS ISO 3449 Level II - 2005
Cab - ROPS ISO 3471 - 2008
Steering ISO 5010 - 2007

Benefits & Features

Engine with ACERT™ Technology

ACERT Technology

The Cat® C15 ACERT™ engine introduces a series of evolutionary, incremental improvements that provide breakthrough engine technology built on systems and components developed by Caterpillar with proven reliability.

Advanced Diesel Engine Management (ADEM) A4 Engine Controller

The ADEM™ A4 electronic control module manages fuel delivery and provides flexible fuel mapping, allowing the engine to respond quickly to varying application needs.

Fuel Delivery

Multiple injection fuel delivery involves a high degree of precision. Precisely shaping the combustion cycle lowers combustion chamber temperatures, generating fewer emissions and optimizing fuel combustion. This translates into more work output for your fuel cost.

Noise Reduction Technologies

Noise reduction has been achieved through design changes to the isolated top cover, oil pan, multiple injection strategy, insulated timing case cover, sculpted crankcase and gear train refinements.

Transmission

Electronic Transmission

The Caterpillar seven-speed electronically controlled transmission features anti-hunt shift strategy for speed continuity, and Individual Clutch Modulation (ICM) to ensure constant shift times.

Controlled Throttle Shifting (CTS)

Significantly reduces power train stress and clutch wear by controlling engine speed, torque converter lock-up and transmission clutch engagements.

Two Reverse Gears

The transmission arrangement provides a second reverse gear for improved performance when operating in longer rear hauling applications.

Suspension and Traction Control

Front Suspension

The three-point front suspension oscillates ±6° to provide a smooth ride, allowing the operator to travel at speed over rough terrain and softening impact loads on structures and components. Large bore, low pressure cylinders are purpose designed for tough applications and offer a soft, smooth ride.

Enclosed, Oil-Cooled Brakes

Multi-plate, oil-immersed brakes are fitted to both front and center axles. These brakes provide outstanding stopping capability, while maintaining maximum durability and low wear characteristics.

Rear Suspension

Features a walking beam geometry with Caterpillar designed rear suspension mounts which provide a reliable and stable ride for excellent load retention.

Traction Control

The traction control system is comprised of a wet clutched inter-axle differential and wet clutched cross-axle differentials. All differentials can be engaged and disengaged "on-the-go" for maximum versatility. When used together, the differentials provide 100 percent driveline locking.

Inter-Axle Differential Lock

Locks all three axles in unison and modifies torque distribution for excellent traction in poor underfoot conditions and on grades. It is operated by a switch located at the footrest.

Cross-Axle Differential Locks

Provides full driveline locking - all three axles and all six wheels - for maximum performance in the most adverse conditions. Acts in unison with the inter-axle differential lock when the footswitch is actuated and the dash-mounted switch is selected.

Operator Comfort

Ride Comfort

The three-point front suspension with its oscillating axle and low-pressure ride struts, combined with the center-mounted cab, offers unrivaled levels of ride comfort for the operator in all driving conditions. The operator remains comfortable and productive throughout the day.

Spacious Two-Person Cab

The 735 features a large two-person cab, offering comfortable working space for both the operator and trainer or trainee. All 700 Family articulated trucks use the same spacious cab design.

Air Suspension Seat

The air suspension seat enhances operator comfort with a cushioned upper high back, adjustable damping with three settings, ride zone indicator and adjustable lumbar settings. It is fully adjustable to provide the optimal driving position.

Trainer Seat

Full-size trainer seat features a fully padded seat with a backrest and a wide seat belt for a secure and comfortable ride. The trainer seat is positioned next to the operator seat, giving both the operator and trainer a clear view of the instrument panel, controls and the road.

Steering Column

A comfortable driving position is provided by a telescopic and tilt adjustable steering column.

Ease of Operation

Ergonomic Layout

The controls and layout of the cab are designed to make it as easy to operate as your car. Quick, easy to read and simple to operate, the controls and gauges on the 735 allow the operator to concentrate on production.

Dash

The Generation II wrap-around dash puts all controls within easy reach of the operator. Featuring LED illuminated rocker switches, large LCD display and a rear wash wipe rocker switch. It provides an automotive feel with the industrial strength you would expect from Caterpillar.

Viewing Area

The low sloping hood and placement of the cooling package behind the cab give the operator excellent all-around visibility. The large glass area and central operator position also provide excellent visibility.

Wipers

The wet arm wiper system cleans more glass area and is bottom-mounted to keep it out of the operator's line of sight. Windows are tinted to reduce glare.

Differential Lock Controls

The inter-axle differential lock can be engaged/disengaged "on-the-go" by using a raised switch incorporated into the drivers foot rest, for ease of operation. For 100% lock up, all three cross-axle differential locks act in unison with the inter-axle differential lock when the foot switch is activated and a dash mounted switch is selected. Disengaging the foot switch opens all differential locks immediately.

Transmission and Hoist Levers

The hoist lever provides easy, comfortable operation. The transmission lever offers excellent comfort, and control for top gear limit, transmission hold and neutral lock.

Suspended Pedals

Easy to operate and reach with plenty of leg and foot room. They also make for easier cleaning of the cab floor by keeping the pedals out of the dirt.

Cat 2S Monitoring System

Provides an improved method of monitoring critical machine functions and alerts the operator to an immediate or impending problem. The system includes four levels of warning.

Durability and Reliability

Front Frame

The front frame design features a large box section and wide, stiff frame beams to handle torque loads. The divergent frame design decreases stress in the hitch area and optimizes suspension geometry. The frame design makes maximum use of robotic welding for increased durability.

Rear Frame

Twin-box construction minimizes stress concentrations and provides low weight with long service life.

Suspension

The three-point oscillating axle front suspension provides unparalleled ride quality. It also protects the truck from adverse road conditions by absorbing shock loads that would reach the frame.

Articulating/Oscillating Hitch

The articulating hitch provides the truck with steering articulation, and the oscillation ensures all-wheel ground contact in rough terrain.

Hitch Construction

Two-piece construction features a durable cast steel head bolted to a hard-wearing forged steel tube.

Fast Hoist Cycle Times

Fast body raise and lower times mean less time spent in the dump area.

Load-Carrying Capacity

The 735 has a large target area to provide consistently high load-carrying capacity. Its diverging flow design gives clean load ejection, which maximizes production and avoids the waste of material carry-back.

Serviceability

Long Service Intervals

Long engine oil change and hydraulic oil change intervals lower maintenance costs and downtime. Wheel-bearing adjustment is completely eliminated.

Lube Points

Lube points are grouped at the rear of the front frame and the front of the rear frame. Universal joints are lubed for life, eliminating servicing. Autolube is optional.

Service Points

Engine and transmission dipstick and fill caps, air and fuel filters, and the fuel priming pump are all mounted on the left side of the engine under the electrically raised hood. Coolant level indicator and fill cap are outside the cab.

Radiator

The radiator package is located behind the cab, which provides protection from frontal impacts and offers easy access to the inlet and outlet sides of the radiator. The ATTAC radiator is located at the front of the truck.

Extended Life Coolant

Extends the change interval and improves component life by reducing aluminum corrosion.

Electrical Service Center

Located inside the cab, this service center provides a power port, diagnostic connector and Cat Data Link connector.

Cat Data Link Connector

The Cat Data Link connector provides a plug-in using a laptop computer with Electronic Technician (ET) software.

Service Access

The cab tilts to the side to provide easy access underneath, which simplifies access of the transmission, drive shafts and hydraulic pumps. Machine electrical and hydraulic interfaces are located on the right side of the cab, behind a removable cab body panel for easy access.

Truck Transport

The suspension system eliminates the need to lower the suspension when transporting the truck, reducing maintenance and downtime.

Output Transfer Gear

Provides lubrication of all bearings and clutches using a distributed-pressure lubricated and filtered system.

Product Link

Equipment Manager - a better way to manage your fleet

    Equipment Manager allows transmitted data to be searched and sorted by alert level, group, equipment identification, make and model. Each new machine comes with Asset Watch. However, you can subscribe to a higher level of service for any machine, at any time, through your Cat dealer. Depending on your information needs, Equipment Manager will:
    • Report current equipment parameters (machine hours, location, fuel consumption, etc)
    • Track all elements of machine maintenance and keep history
    • Predict when a service is needed
    • Facilitate maintenance scheduling and parts ordering
    • Alert you to potential and immediate issues

Asset Watch

Asset Watch manages your assets - enabling you to find your machine quickly, and to control its movement and work schedule.

Maintenance Watch

Maintenance Watch includes all the features of Asset Watch and will also help you plan, coordinate and track your repairs and maintenance, allowing you to align maintenance with machine usage.

Health Watch

Health Watch includes all the features of Asset Watch and will track machine operational conditions to help address potential issues before they become serious. You can also identify abuse, efficiency and training issues with individual operators.

Complete Customer Support

Selection

Make comparisons of the machines you are considering before you buy. Your Cat® dealer can help.

Purchase

Consider the resale value, compare productivity and day-to-day operating costs and fuel consumption.

Operation

For the best operating techniques to increase productivity and your profit, turn to your Cat dealer for the latest training literature and trained staff.

Maintenance

Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S·O·SSM and Technical Analysis help you avoid unscheduled repairs.

Replacement

Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.

Product Support

Your local Cat dealership will be with you every step of the way with its unsurpassed worldwide parts support, trained technicians and customer support agreements.

cat.com

For more complete information on Cat products, dealer services and industry solutions, visit us on the Web at www.cat.com

Safety

Product Safety

Caterpillar has been and continues to be proactive in developing machines that meet or exceed safety standards. Safety is an integral part of all machines and system designs.

Safety Features

    • Cab integral ROPS (Roll Over Protection System) and FOPS (Falling Object Protection System)
    • Rear view camera system provides a continuous panoramic rear view or when reverse gear is selected
    • The secondary and parking brake functions are spring applied and hydraulic released
    • Electro-hydraulic secondary steering system, automatically activates in forward/reverse or when stationary if low pressure is sensed. Can be manually selected for machine recovery purposes
    • External engine fuel cut off switch for easy access from outside of the machine
    • External electrical system disconnect switch for easy access from outside of the machine
    • Slip resistant surfaces - punched steel plate
    • 75 mm (3 in) wide seat belts for operator/trainer and passenger
    • Wide angled mirrors for excellent rear visibility
    • Sweeping hood design for panoramic forward visibility
    • Extensive hand rails
    • Body raised alarm
    • Heated mirrors (optional)
    • Xenon flashing beacon (optional)

Standard Equipment

  • ROPS/FOPS cab, with full instrumentation, including:
    • Instrument cluster display module.
    • Indicator lamps: left turn, secondary steering, primary steering loss, front and rear brake temp (735/740 and 740 Ejector only), brake oil pressure, action lamp, transmission fault, park brake, charging system status, differential lock, body not in float, right turn, high beam, transmission hold, machine filter warning, retarder, retarder up shift warning
    • Gauges: engine oil pressure, engine coolant temperature, torque converter oil temperature, fuel level, and fuel tank level gauge
    • Meters: service hour meter, speedometer, tachometer

Optional Equipment

  • Tailgate:
    • Scissor-type

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