SH650Non-Current

SH650 - 2012

Overview

With its 45 tonne (50 ton) lift capacity, the SH650 can handle almost any piece of equipment in a longwall move, including heavier ancillary equipment. The enhanced design provides 140% of the lift capacity of its predecessors in the same dimensions. In addition to the tri-sectional frame and 100-degree articulation for enhanced traction and maneuverability, the SH650 offers improved range of motion of the lift, allowing easier engagement of the load.

Specifications

Units: 
Carry Capacity
Vehicle Length
Vehicle Width
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Benefits & Features

The Clean Air Act

The Power You Need

Battery Power for Versatility

  April 5, 2024

Specifications

Units: 
Specifications
Carry Capacity
Vehicle Length
Vehicle Width
Torque - Tractive Effort
Maximum Speed
Power Rated At
Frame Oscillation
Pull Winch Rated At
Gradients Possible (Gradient Data Short-Term Only) 25°
Wheel Base
Turn Radius - Outside
Maximum Speed with Load
Steering Control stick
Ground Clearance
Steering Articulation
Motor/Engine DC/AC
Lift and Carry Capacity
Without Ballast 45.4 tonne at 1.57 m (50 ton at 62 in)
Note Capacities based on 54 × 26 solid tire
Drive Train
Axles Front/rear rigid mounted outboard planetary axles with wet disc spring applied, hydraulically released brakes.
Drive Lines 8.5 C Series shafts with 76.2 mm (3 in) slip joints
Motor Overspeed Protection Motor system is designed to prevent tram motor from overspeeding.
Tram Motor (2) Motors rated at 37.3 kW (50 hp) each for one hour (total of 74.6 kW [100 hp] per machine) at 1,500 rpm & 110V DC; foot mounted.
Tram Motor (3) Two mine traction, direct current, dual field, laminated frame gear motors.
Tram Motor (1) Each 37.3 kW (50 hp) tram motor is coupled with a 5.77:1 ratio gearbox.
Brakes
Service and Emergency/Park (3) Controlled by reverse modulating valve
Service and Emergency/Park (4) Left pedal activated
Service and Emergency/Park (1) 4-wheel wet disc
Service and Emergency/Park (2) Spring applied hydraulic release SAHR
Hydraulics
Filtration - Standard (5) Three pressure filters
Reservoir Fill System (2) Venturi Jet refill system located on opposite side from operator on the middle frame.
Hydraulic PTO Two (2) quick coupler connections, 175.8 bar (2,550 psi) maximum recommended operating pressure.
Bell-Crank Lift Cylinder Two (2) 203 mm (8 in) bore, double acting cylinders with load locking valves.
Valve Bank Seven section, pilot operated, parallel type with internal relief and a dash mounted, glycerin filled pressure gauge.
Pump Motor (1) MSHA totally enclosed explosion proof; non-ventilated cooling.
Filtration - Standard (3) 10 micron filter on the main hydraulic circuit
Battery Changer Cylinder Two (2) 152 mm (6 in) bore, double acting cylinders with load locking valves.
Filtration - Standard (2) 10 micron on the pilot valve circuit
Filtration - Standard (4) 10 micron filter on the accumulator circuit
Pump The pump is a splined shaft fit to the pump motor.
Tilt Lift Cylinder Two (2) 241 mm (91⁄2 in) bore, double acting cylinders with load locking valves.
Steering Cylinder Two (2) 127 mm (5 in) bore, double acting cylinders with dual relief setting at 159 bar (2,300 psi).
Reservoir A 184.2 L (50 gal) capacity, integral reservoir.
Reservoir Fill System (1) System allows refilling of reservoir through the return line oil filter.
Filtration - Standard (1) One tank mounted 25 micron return filter, and 10 micron fluid port filters on key control circuits.
Pump Motor (2) Mine duty, laminated frame, direct current motor rated at 11.93 kW (16 hp) for one hour; 110V DC.
Operator's Compartment
Components (6) Right Hand Tilt-Lift Control Lever
Left-Hand Steering with Control Stick with These Functions • Pump motor start/stop • Park brake release/set • Directional headlights • Tram direction • Stop
Components (4) Dash Mounted Glycerin Filled Hydraulic Gauges for accumulator, system pressure and emergency brake
Components (10) Emergency/Park Brake Release
Components (9) LH Battery Changer Control Lever
Components (8) LH Hydraulic PTO Control Lever
Components (2) Circuit Breaker Reset
Components (11) Right Foot Accelerator Pedal
Components (7) LH Hydraulic Winch (In-Out) Control Lever
Components (3) Panic Strip Switch that de-energizes the Electrical system and applies the automatic brake
Components (5) Warning Horn
Components (1) Side Egress Access
Components (12) Left Foot Brake Pedal Manuals
Hydraulic Installation - Standard
Components JIC fittings with 345 bar (5,000 psi) hosing; MSHA 2G flame resistant approved.
Electrical Controller
Option 1 Cat 2000-2400 amp (Two [2] 1200 amp IGBT panels, one per tram motor), 110V DC, IGBT, variable-stepless speed control.
Option 2 RTD monitoring of each tram motor & pump motor and the Cat 2000-2400 amp, 110V DC, IGBT, variable-stepless speed control.
Circuit Breaker Options
Options (1) Magnetic, UVR Trip - controller enclosure equipped with UVR trip circuit breaker rated mine duty 800 amp frame, 600 volt.
Options (3) Standard Cab mounted hydraulic breaker reset with single push breaker trip function.
Options (2) Optional Cab mounted breaker reset using a single high capacity, swivel end style push/pull cable.
Tire/Wheel Options
Options (1) 54×26 SETCO Solid Tires
Options (2) 48×25 SETCO Solid Tires
Options (3) 54×26 SETCO Solid Tires with Heavy Side Wall Plate Protection
Weights
Roof Support Carrier Empty Weights - With 64-125-33, 200 amp Hour Battery
Roof Support Carrier Empty Weights - Less Battery
Speed
Tram Speed (calculated based on 4% rolling resistance) - Level and Empty on 0% Grade
Tram Speed (calculated based on 4% rolling resistance) - Level and Loaded on 0% Grade
Dimensions (Approximate)
Outside Turning Radius
Cab Height (Lower Cab Heights Available on Request) - With 1219 mm (48 in) Tires Standard Cabs adjust from 1448 mm to 1702 mm (57 in to 67 in)
Width
Frame Oscillation - Total
Length - With Lift Plate Attachment
Length - With 2134 mm (84 in) Lifting Fork
Cab Height (Lower Cab Heights Available on Request)
Ground Clearance - Nominal (see sales drawing for Ground Clearance profile) - With 48-in Tires
Ground Clearance - Nominal (see sales drawing for Ground Clearance profile) - With 1371 mm (54 in) Tires
Cab Height (Lower Cab Heights Available on Request) - With 1371 mm (54 in) Tires Standard Cabs adjust from 1524 mm to 1778 mm (60 in to 70 in)
Overall Width - With Attachments and 1219 mm (48 in) Tires
Width - Fork
Overall Width - With Attachments and 54-in Tires
Chassis Height - Nominal - With 1219 mm (48 in) Tires
Chassis Height - Nominal - With 1371 mm (54 in) Tires
Wheel Base
Length - Fork
Steering Articulation - Total
Length - Less Load Lifting and Battery Lift Forks
Inside Turn Radius
Cab Options
Type (2) Hydraulically Adjustable Cab Assembly
Type (1) Manual Adjustable Cab Assembly
Fire Suppression
Type (1) 9.1 kg (20 lb) hand held unit class 10A60BC
Type (2) Automatic/Manual with NPT Fittings, Eight Point, two on the front frame and six on the rear.
Lighting System
Type (1) OCENCO, Halogen, 12V DC, 50 watt - two 12 volt quartz halogen.
Type (2) MCI, Halogen, 12V DC, 50 watt - two 12 volt quartz halogen front headlights and two rear headlights with protective guards.
Lift Attachments
Fork Assembly (1) Designed to lift and carry 45.4 tonne (50 ton) at 1575 mm (62 in) from the load lift plate mounted to the machine.
Quick Attach Lift Plate (1) Designed to lift and carry 45.4 tonne (50 ton) at 1575 mm (62 in) from the face of the load lift frame.
Quick Attach Lift Plate (3) 2134 mm (84 in) (Fork Assembly Required)
Quick Attach Lift Plate (2) The plate mounts directly to the 2134 mm (84 in) forks through two parallel pockets.
Fork Assembly (2) 2134 mm (84 ft) Overall Length - set of 2134 mm (84 ft) overall length up-set forged forks
Standard Load Lift
Winch Cable Assembly - Option 1 (1) Equipped with a swaged-on thimble, connecting link and swivel hook.
Winch Cable Assembly - Option 3 A 22.2 mm (7⁄8 in) diameter, twelve strand braided synthetic rope with swivel hook.
Tri-Section Frame (2) The tri-section frame design featuring multiple plate, modular construction for maximum strength and structural integrity
Winch Cable Assembly - Option 2 (1) Equipped with a swaged-on thimble, connecting link and swivel hook and a swaged stud quick attachment.
Tri-Section Frame (1) The design produces a maximum of stability while maneuvering with a heavy load.
Components (1) Tilting cylinders for tilt lifting of a universal load lift frame
Components (2) Heavy duty, pin on, forged alloy steel forks (152 mm × 356 mm × 2134 mm [6 in × 14 in × 84 in]) are standard.
Center Section (2) Center section is designed with hardened 114.3 mm (4.5 in) diameter pivot pins and spherical bearings.
Winch Cable Assembly - Option 1 (2) The standard winch cable is 22.2 mm (7⁄8 in) diameter, 6 × 36, IWRC, EIPS, class bright cable
Center Section (1) Entire center section area manufactured with T1 steel.
Battery Change System (1) Hydraulically operated, bell crank, forklift battery charger to pick up battery from grade.
Oscillation Section An 813 mm (32 in) diameter bearing with 44.5 mm (13⁄4 in) diameter rolling elements provides 20 degrees of oscillation.
Battery Change System (2) The battery/battery tray assembly can be further raised to increase the rear approach clearance up to 508 mm (20 in).
Components (3) A combination bell crank arm and bell crank lifting cylinder for vertical lifting
Winch Cable Assembly - Option 2 (2) Coated 22.2 mm (7⁄8 in) diameter, 6 × 36, IWRC, TK/FFV cable
Winch A fully hydraulic operated, 31 751 kg (70,000 lb) winch, with two speed pay in/out. Heavy duty fabricated steel drum.
Tri-Section Frame (3) All high stressed areas are manufactured with T1 steel.
Machine Accessories - Optional
Type (10) In line Flow meter monitoring of the tandem hydraulic pump outputs.
Type (4) Battery Tray (One Required for Each Battery Assembly)
Type (16) Tow Hook Installation - two tow hooks mounted on the front of machine rated at 10.8 tonne (12 ton) each.
Type (11) Ultra heavy duty fork mounted bucket with ejector with quick attach pins.
Type (2) Shield Deflector/cage protector consisting of a frame mounted supported structure.
Type (5) Park Brake/Tram Inhibit installation kit
Type (8) Cat 2000 Hand Held Calibrator, LED - used to adjust and troubleshoot the Cat 2000 electrical controller
Type (9) Power Disconnect Switch (required in PA).
Type (15) Optional Fork Plates or customer specified designs.
Type (7) Cable Guide Assembly.
Type (6) Tilt Cylinder protection kit consisting of two, hinged, heavy duty steel plates protecting the Tilt Cylinder Rods.
Type (3) Mine Duty, laminated frame, direct current motor rated at 16.4 kW (22 hp) for one hour, 110V DC
Type (14) Tram and Pump motors with RTD monitoring.
Type (13) Shroeder Testmate with JIC fittings.
Type (1) Pressure Switch Kit, Intrinsically Safe - electric/hydraulic system to shutdown the tram motors
Type (12) Reflector Installation - additional reflectors mounted in strategic locations on the machine.
Machine Battery
Components (6) Optional 64SS125-33; 2000 amp hour battery
Components (3) Battery Filling System
Components (5) Battery Receptacle Kit
Components (4) Battery with Plastisol
Components (1) Battery Tray - dual tray battery assembly
Components (2) Coated Tray
Battery Charger Options
Option 1 Single Output for One Battery
Option 2 Dual Output for Two Batteries

Benefits & Features

The Clean Air Act

As the world leader in battery-powered vehicles and longwall systems for the underground mining industry, we take pride in providing the world's most advanced battery-powered roof support carriers. Innovative solutions in power control and transmission contribute to utilizing battery power to the max.

The Power You Need

The operator benefits from their superior versatility, tight cornering, tractive effort control and maneuverability on uneven ground. Battery-powered vehicles do not negatively impact the working environment with emissions or noise.

Battery Power for Versatility

The electric drive concept gives operators the best control of power and maximum torque capabilities at low speeds. Zero emission of noxious gases and low emissions of heat and noise make the carrier range operator-friendly and easy to work with. They are the ideal utility vehicle for longwall moves.

Stability and Traction

This gives the carrier extra stability, even when handling loads equal to the empty vehicle weight. As load motion is independent of the rear frame, this design provides extra load handling stability, especially on uneven ground or while maneuvering and positioning roof supports. It also improves traction, as wheels remain in contact with the ground with the weight of the battery over them.

Battery Competence

Battery capacities and vehicle designs are field-proven and are adapted to actual work schedules and longwall move experience. The Cat East Penn battery is built for the long run, providing the lowest cost of ownership in the industry. Specially formulated premium-grade lead oxide is used in the flat plate design and each plate is individually formed prior to cell assembly. This ensures uniform performance and maximization of amp-hour capacity. State-of-the-art computerized equipment is utilized in every phase of the production process and stringent quality checks are made on each battery to ensure the highest level of performance.

Maximum Battery Efficiency

It translates to variable speed and tractive effort at the varying intervals. This allows battery power to be controlled with maximum precision and efficiency.

Optional VFD

It is up to 14% more efficient than traditional DC motors. This means higher loaded tram speeds, more responsive hydraulic functions and more material hauled per battery charge. The HiPAC 10 machine management system speeds fault diagnosis, allowing rapid repairs and maximizing uptime. The new user interface can display information such as drive unit temperatures and distance traveled per battery charge. The optional Cat control stick gives the operator intuitive control over steering and other functions. It also gives quick access to monitoring and self-diagnosis of the vehicle's functions.

RAS - Rapid Attachment System

    Each attachment is tested and performance rated.
    • Ejector plate bucket
    • Side shift forks
    • AFC chain reeler
    • Belt reeler
    • Cable reeler
    • Jib crane [static and slewing]
    • Work baskets
    • Fuel and lubrication module
    • Materials pod system
    • Concrete hopper

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