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IT62G II Integrated ToolcarrierNon-Current

IT62G Series II

Overview

Setting the standard for Integrated Toolcarrier productivity, durability, and comfort.

Benefits & Features

Engine

Electronic Transmission

Cooling System

  May 15, 2024

Specifications

Units: 

Benefits & Features

Engine

Powerful Performance

The 3126B ATAAC diesel engine delivers net power of 152 kW (204 hp) and meets EPA Tier 2 emissions standards. Its advanced fuel system keeps fuel at low pressure in the lines until it is injected into the cylinders. Fuel pressure is created hydraulically in response to a signal from the ADEM™ III electronic control module.

Electronic Control Module

The Advanced Diesel Engine Management (ADEM III) fuel system is a proprietary electronic control module, which provides improved engine response and fuel efficiency, plus advanced diagnostics and reduced emissions. Altitude capability is increased to 3050 m (10,000 ft) without deration. ADEM III allows full electronic transmission control for maximum power train efficiency.

Turbocharged, ATAAC

Turbocharging packs dense air into the cylinders for more complete combustion and lower emissions. Air-to-air aftercooling provides a separate cooling system for intake manifold air. The ATAAC system reduces smoke and emissions by providing cooler inlet air for more efficient combustion.

Constant Net Horsepower

The IT62G II's electronic engine is integrated with an on-demand cooling fan. The engine compensates for varying fan loads and provides constant net horsepower, regardless of operating conditions. A consistent level of "working" horsepower is provided and fuel consumption is reduced.

Oil Change Intervals

The engine oil change interval is increased to 500 hours (with CH-4 oil), reducing costs and downtime.

Electronic Transmission

Electronic Power Shift Transmission

The electronic power shift transmission with automatic shift capability is a durable planetary design built by Caterpillar. It is electronically controlled and allows full power and directional changes. Fully modulated gear shifts contribute to operator comfort and increase component life.

Electronic Clutch Pressure Control (ECPC)

Senses input from both the transmission and the operator controls in the cab to modulate each individual clutch through a proportional electro-hydraulic valve. This results in smoother gear changes and improved shift quality. Energy is modulated into the clutches, resulting in longer clutch life.

Integrated Braking System

Integrates a downshifting and neutralizer logic into the left-hand brake pedal. IBS increases performance and productivity with an optimized transmission neutralizer and automatic downshifting. The Integrated Braking System also lowers owning and operating costs by reducing axle oil temperatures, which can extend service brake life.

Free Wheel Stator Torque Converter

The Free Wheel Stator torque converter (FWSTC) improves machine power train efficiency and contributes to improved fuel economy in certain applications. It reduces drag in the torque converter at high turbine speed/impeller speed ratios.

Easy Service

Daily level check is done from the ground through a well-protected sight gauge. An oil sampling valve allows quick, clean access to the transmission for S•O•SSM oil analysis.

Variable Shift Control

Transmission software which allows the operator to select three different shift patterns based on the application and operating preferences. This feature reduces fuel consumption, depending on the application. In all modes, full machine power remains available for loading.

Traction Aids

Front and rear limited slip differentials are available as attachments. The differential clutch slows the slipping wheel and transfers torque to the slower turning wheel.

Cooling System

Reverse Flow

Air enters through the rear grill and exits out the top opening and side hood doors. Rear air flow picks up less debris from the ground, reducing plugging.

Improved System Access

The IT62G II adds a swing-out grill, hydraulic oil cooler and air conditioner condenser for easier cleaning. Side panels open to allow access to both sides of the radiator cores for cleaning.A special airborne debris grill with a 4 mm steel screen is available as an attachment.

On-Demand Fan

Electronically controlled, variable speed on-demand fan adjusts to meet the varying cooling requirements of the machine. Fan speed is determined by oil, coolant and inlet manifold temperatures. In cooler operating conditions, average fan speed is reduced, resulting in less fuel consumption, lower noise levels and less radiator plugging.

Unit Core Radiator

New unit core radiator with square wave shaped fins. Lower fin density (6 fins per inch) allows debris to pass through more easily.

Environmental Features

Low Exhaust Emissions

The Cat 3126B ATAAC engine used in the IT62G Series II is a low emission engine designed to meet Tier 2 emission regulations. It is electronically controlled, with air-to-air aftercooling for more efficient combustion and cleaner emissions.

Reduced Sound

The electronic on-demand fan automatically regulates fan speed depending on the cooling requirements. The fan draws less horsepower in cooler ambient temperatures, which reduces fuel consumption. Sound levels are also reduced when the fan slows down. There is additional insulation around the engine to reduce sound levels.

Environmental Fluids

Extended Life Coolant/Antifreeze with anti-foaming and anti-corrosion properties provides extended service intervals (up to 6000 hours) and requires less frequent changes and disposals. Air conditioning refrigerant is CFC-free.

Fewer Leaks And Spills

Oil sampling valves and pressure test ports are included for easy service diagnostics, with less chance of spills. Filters are positioned vertically and located for easy access, allowing for removal without fluid spillage.

Ecology Drains

Standard for the engine, transmission, hydraulics, radiator and fuel. Activating the valve allows fluid to be drained into a container without spillage. Axle oil ecology drains are an attachment and allow quicker oil changes with reduced spillage.

Rebuildable Components

Many major components are designed to be rebuilt. Worn components can be remanufactured instead of thrown out.

Operator Station

1 Steering

Low effort hand metering unit steering. Tilt steering column helps fit the wheel to the operator. Load sensing steering directs power through the steering system only when needed. When not steering, more engine power is available to generate rimpull, breakout and lift forces.

2 Excellent Visibility

The wider front window provides remarkable forward and peripheral viewing including machine wheels and bucket corners. Windshield wiper sweep area is increased. Bonded glass in the windshield eliminates frame obstructions. A larger roof cap channels water away from the windshield and also acts as a sunscreen.

3 Low Effort Controls

Pilot-assisted, hydraulic implement controls make low-effort operation possible. One lift and one return-to-dig position may be adjusted on the linkage. Joystick and F-N-R switch on lever are available as attachments.

4 IT62G Series II New Monitoring System

Includes gauges, 3-level warning, and tachometer/speedometer for full-time monitoring of key functions. The system alerts the operator of immediate or impending problems with engine oil pressure, parking brake, axle oil pressure, electrical system, brake oil temperature, hydraulic oil level, hydraulic filter bypass, engine inlet manifold temperature, and primary secondary steering oil pressures. LED indicators with no bulbs to replace.

5 Left Side Door

The re-designed door latch allows the operator to open the door either from ground level or when seated in the cab. Standard left and right side sliding windows. The right side has a secondary exit which also opens as a vent.

6 Dual Brake Pedals

Left pedal incorporates the Integrated Braking System and activates service brake, transmission neutralizer and downshift functions.

7 Generous Storage Space

New compartments for lunchbox, coolers and cups.

8 Seat Options

The standard cloth and vinyl seat adjusts 6-ways. A new Caterpillar Comfort air suspension seat (attachment) provides increased operator comfort with 6-way adjustment and automotive-style lumbar support.

9 Improved Ventilation

Increased air flow to the operator and windows. There are thirteen louvered vents with two on each door post. A larger re-circulation filter ensures better air quality for the operator.

10 Electronic Autoshift Control

Set for manual or fully automatic shifting.

11 Ride Control System Switch

Attachment that reduces fore and aft pitch for a smoother, more comfortable ride. Allows the selection of three different modes: Off - always off service. On - always in service. Auto - the system is automatically actuated when the machine travels at a speed greater than 9 km (6 mph).

12 Transmission Neutralizer Lockout Switch

Rocker switch that locks out the neutralizer. Defaults back to neutralizer "on" upon machine start up.

13 Variable Shift Control

Allows the operator to select three different shift patterns based on application and working preferences Normal, Economy and Aggressive modes. Lowers sound levels and fuel consumption and provides smoother shifts.

Radios

AM/FM cassette radio is now available as a factory installed attachment. Adjustable mounting bracket for two radios (AM/FM and CB) is also available as an attachment.

Improved Floor

Crowned floor with no threshold for easier cleaning.

Linkage

8-Bar Linkage

Provides parallel lift, which keeps the load level throughout the lift cycle, particularly when using forks. Parallel lift lets the operator concentrate on placing the load, instead of retaining it. Visibility to the work tool is excellent. New, larger tilt cylinders and a more robust linkage have been added for Series II. Breakout force has increased by 15% as a result of these changes.

Frame

Consists of a durable four plate loader tower and a full box-section frame. The IT62G II features a spread hitch design that distributes forces between the upper and lower hitch plates. Double-tapered roller bearings are used on the upper and lower hitch pins for better load distribution. A new, larger counterweight improves stability and increases tipping loads.

Quick Coupler

A quick coupler is standard on the IT62G II and allows most attachments to be changed in under 30 seconds. The quick coupler is electrically actuated from inside the cab.

Work Tools

Material Handling Buckets

Flat floor design includes a bolt-on cutting edge.

Forks

Pallet forks are ideal work tools for material handling tasks. Available with a variety of tine lengths.

Coal Buckets

Flat floor for stockpile applications. Coal buckets include bolt-on cutting edges.

Woodchip Buckets

Are specially designed to load woodchips, and other light materials. Flat floor. Bolt-on cutting edges are standard. Screens help visibility when loading.

Side-Dump Buckets

Permit loaders to operate in congested worksites and can also dump forward like a conventional bucket (3rd valve required).

Lumber and Log Forks

Choose a Millyard Fork, Logging Fork, or Lumber and Log Fork with or without clamps.

Material Handling Arm

Material handling arm with adjustable lengths and load capacities for jobsite lifting needs.

Plows

Hydraulic reversible plows angle 30°, left or right. This reversing action is ideal for cleaning applications on mountain roads, airports, parking lots, plant facilities, etc. Manual reversible plows are also available.

A complete range of Work Tools are available from your Caterpillar dealer.

Serviceability

Ground Level Maintenance Points

All service points, including color-coded S•O•S sampling parts, are accessible from ground level. Remote grease lines culminate in two convenient central lube banks on the left hitch area.

Sight Gauges

For the transmission oil, hydraulic oil and radiator coolant are easy to see and eliminate the risk of contaminants entering the system during daily checks.

Engine Compartment

Access is convenient through service doors and side panels that can be quickly opened.

Non-Metallic Hood

Tilts for full access to engine, cooling system and major components. An electric screw-jack, with manual backup, tilts the hood up to 70 degrees.

Ecology Drains

For engine, transmission and hydraulic oil, allows clean draining of fluids. Axle oil ecology drains are available as an attachment.

Electric Fuel Priming Pump

A new electrically actuated fuel priming pump simplifies fuel filter changes.

Engine Oil Change Intervals

Are every 500 hours with the use of CH-4 oil.

Coolant

System is factory filled with Caterpillar Extended Life Coolant, which can provide up to 6000 hours between change intervals.

Remote Pressure Taps

Are available as an attachment to make transmission diagnostics even easier.

Brake Wear Indicators

Inboard indicator allows a service technician to measure and track brake wear.

Batteries

Two maintenance-free batteries are located in a built-in battery box in the left rear frame with a sealed lid to keep moisture out.

Caterpillar Monitoring System (CMS)

Provides machine performance feedback along with diagnostic codes, which a service technician can use to quickly troubleshoot problems.

Product Link

Is a wireless communication system that provides two-way information flow between a machine and Caterpillar dealers and customers. Machines are fitted with a data module, wiring, and an antenna. The system up-links via satellite to the Caterpillar network and PC software. Product Link eliminates trips to obtain data, allows more effective maintenance scheduling and can identify unauthorized machine usage.

Product Link 201

    Is available as a factory installed attachment and offers:
    • Service meter hour update (one per day)
    • Machine location update (four times a day)
    • Mapping and route planning features
    • DBS machine usage file integration
    • Product Watch (configurable parameters for machine location and time operation)
    • Event/diagnostic monitoring
    • E-mail/pager alerts (interfaces with DBS Robot/Alert function).

Product Link 151

Is available as a dealer installed option and offers many of the PL-201 features.

Machine Security System

A programmable system (attachment) to manage machine access and restrict unauthorized usage. Special Machine Security System keys can be programmed (using Caterpillar Electronic Technician) to deny access during specific times or days of the week.

Complete Customer Support

Machine Selection

Make detailed comparisons of the machines under consideration before purchase. Cat dealers can estimate component life, preventive maintenance costs and the true cost of lost production.

Purchase

Look past initial price and consider the many financing options available as well as day-to-day operating costs. Consider the dealer services that can be included in the cost of the machine to yield lower equipment owning and operating costs over the long run.

Customer Support Agreements

Cat dealers offer a variety of product support agreements and can develop a plan that meets your specific needs. These plans can cover the entire machine, including attachments, to help protect your investment.

Parts Support

You will find nearly all parts at our dealer parts counter. Cat dealers use a worldwide computer network to find in-stock parts to minimize machine downtime.

Operation

Improving operating techniques can boost your profits. Your Cat dealer has training videotapes, literature and other ideas to help you increase productivity.

Maintenance Services

Choose from a variety of maintenance services when purchasing your machine. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S•O•S and Coolant Sampling help avoid unscheduled repairs.

Component Replacement

Repair, rebuild or replace? Caterpillar offers a line of genuine remanufactured components, which can help lower repair costs. Your Cat dealer will help you evaluate the cost involved so you can make the right choice.

www.CAT.com

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.Cat.com.

Standard Equipment

  • Electrical
    • Alarm, back-up
    • Alternator (70-amp, brushless)
    • Batteries, maintenance-free (2) 950CCA
    • Ignition key, start/stop switch
    • Lighting system, halogen (6 total)
    • Main disconnect switch
    • Starter, electric, heavy-duty
    • Starting and charging system (24-volt)
  • Operator Environment
    • Bucket/Work Tool function lockout
    • Cab, pressurized and sound suppressed
    • Cigar lighter and ashtray
    • Coat hooks (2) with straps
    • Computerized Monitoring System
    • Controls, lift and tilt function
    • Heater and defroster
    • Horn, electric (steering wheel mounted)
    • Lunchbox, beverage holders, personal tray
    • Mirrors, rearview (internally mounted)
    • Seat, KAB (cloth) mechanical suspension
    • Seatbelt, retractable, 76 mm (3 in) wide
    • Steering column, adjustable, tilt
    • Wet-arm, wipers/washers (front and rear)
    • Window, sliding (left and right side)
  • Power Train
    • Brakes, full hydraulic enclosed wet-disc
    • Driveline, extreme service (front)
    • Engine, Cat 3126B diesel with ATAAC
    • Fan, radiator, hydraulically driven, variable speed
    • Filters, fuel/engine air, primary/secondary
    • Fuel priming pump (electric)
    • Fuel/water separator
    • Muffler, sound suppressed
    • Precleaner, engine air intake
    • Radiator, unit core (6 fins per inch) with ATAAC
    • Starting aid (air inlet heater)
    • Switch, transmission neutralizer lockout
    • Torque converter (free wheel stator)
    • Transmission, automatic planetary power shift (4F/4R)
    • Variable Shift Control (VSC)
  • Other Standard Equipment
    • Automatic bucket positioner
    • Counterweight
    • Doors, service access (locking)
    • Ecology drains (engine, transmission and hydraulic oil)
    • Fenders, steel front and rear
    • Hitch, drawbar with pin
    • Hood, non-metallic power tilting
    • Hydraulics, 2 function
    • Kickout, lift, adjustable
    • Linkage, 8-bar, parallel lift
    • Product Link Ready
    • Quick coupler
    • Sampling valves (engine, transmission, and hydraulic oil)
    • Sight Gauges:
    • Vandalism protection caplocks
  • Hydraulics
    • Couplings, Caterpillar O-ring face seals
    • Diagnostic pressure taps
    • Hoses, Cat XT™
    • Hydraulic oil cooler (swing-out)
    • Steering, load sensing
  • Antifreeze
    • Premixed 50% concentration of Extended Life Coolant with freeze protection to -34° C (-29° F).

Optional Equipment

  • Differentials, limited slip (front or rear), No-SPIN
    • (rear axle only)

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